Detailed Project Report on calcium propionate

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CALCIUM PROPIONATE

[CODE NO.3831]

Calcium propionate is the calcium salt of propionic acid. Propionic acid is a natural acid present in small quantities in many foods. In fermented foods however, propionic acid can be present in high concentrations because it is produced by fermentation bacteria. Calcium propionate is used as preservative or antimicrobial, mainly against fungi. Calcium ions are necessary for the enzyme ?-amylase to break down the starches in bread, making them available for the yeast top grow, and improving the texture of the bread. If enough of the amylose portion of starch is converted into sugar, retrogradion of bread is slowed down or prevented. In agriculture, it is used, amongst other things, to prevent milk fever in cows and as a feed supplement. Calcium propionate is used in bakery products. Cheeses, confections and frostings, gelatins, puddings and fillings, and jams and jellies. In commercial practice the amount of calcium propionate used will be limited by cost and the possibility of imparting off-tastes or textures to food. Calcium propionate is used in bakery products as a mold inhibitor. Mold contamination is considered a serious problem amongst bakers, and conditions commonly found in baking present near-optimal conditions for mold growth. Calcium propionate can be used: as an antimicrobial agent; at levels not exceeding current good manufacturing practice in baked goods, cheeses, confections and frostings, gelatins, puddings and fillings, and jams and jellies.

Calcium propionate is an organic salt formed by the reaction of calcium hydroxide with propionic acid (also known as propanoic acid). Its chemical formula is Ca (OOCCH2CH3)2. The compound occurs in either crystalline or powder form. It is soluble in water and only very slightly soluble in alcohol.

Calcium propionate is used as a food preservative in breads and other baked goods because of its ability to inhibit the growth of molds and other microorganisms. It is not toxic to these organisms, but does prevent them from reproducing and posing a health risk to humans.

Propionic acid occurs naturally in some foods and acts as a preservative in those foods. Some types of cheese, for example, contain as much as 1% natural propionic acid.

Studies indicate that calcium propionate is one of the safest food additives used by the food industry. Rats fed a diet containing nearly 4% calcium propionate for a year showed no ill effects. As a result, the U.S. Food and Drug Administration have placed no limitations on its use in foods. In addition to baked goods, it is commonly used as a preservative in chocolate products, processed cheeses, and fruit preserves. The tobacco industry has also used calcium propionate as a preservative in some of its products.

Beyond its role as a food additive, calcium propionate finds some application in the manufacture of butyl rubber. Adding it to the raw product makes it easier to process the rubber and protects the rubber from scorching during manufacture.

COST ESTIMATION

Plant Capacity 900 Kg/Day

Land & Building (650 sq.ft.) Rented

Plant & Machinery Rs. 50 Lac

Working Capital for 2 Months Rs. 48 Lac

Total Capital Investment Rs. 1.04 Cr

Rate of Return 26%

Break Even Point 72%

INTRODUCTION

PROPERTIES & CHARACTERISTICS

CALCIUM PROPIONATE

CALCIUM PROPIONATE PROPERTIES

SAFETY

MECHANISM OF ACTION

USES & APPLICATIONS

IN FOOD

IN BEVERAGE

IN PHARMACEUTICALS

IN AGRICULTURE

STRUCTURE OF PROPIONATES

PROPIONIC ACID

SODIUM PROPIONATE

CALCIUM PROPIONATE

POTASSIUM PROPIONATE

CHARACTERISTICS AND PURITY OF CALCIUM PROPIONATE

CHARACTERISTICS

IDENTIFICATION

PURITY

REQUIREMENT OF CALCIUM PROPIONATE

IDENTIFICATION TESTS

TABLE REQUIREMENT FOR CALCIUM PROPIONATE

PACKING, STORAGE AND MARKING OF CALCIUM PROPIONATE

PACKING

MARKING

TESTING METHOD OF CALCIUM PROPIONATE

DETERMINATION OF CALCIUM PROPIONATE CONTENT

A-0 GENERAL

A-L METHOD I

A.2 METHOD II

A-3 METHOD III

DETERMINATION OF MOISTURE

B-0 GENERAL

B-L OVEN DRWNG METHOD

B-2 KARL FISCHER METHOD

DETERMINATION OF MATTER INSOLUBLE IN WATER

C-1 APPARATUS

C-2 PROCEDURE

C-3 CALCULATION

DETERMINATION OF IRON

D-1 APPARATUS

D-2 REAGENTS

D-3 PROCEDURE

TEST FOR FLUORIDE

E-0 GENERAL

E-I METHOD I THORIUM NITRATE COLORIMETRIC METHOD

E-2 METHOD II ION-SELECTIVE ELECTRODE METHOD

TEST FOR MAGNESIUM

F-L PROCEDURE

GLOBAL MARKET POSITION OF CALCIUM PROPIONATE

DERIVATION OF PROPIONATES

PROPIONIC ACID

SODIUM PROPIONATE, CALCIUM PROPIONATE & POTASSIUM PROPIONATES

PRESENT MANUFACTURERS/SUPPLIERS OF CALCIUM PROPIONATE

MANUFACTURING PROCESS OF CALCIUM PROPIONATE BY MIXING METHOD

CHEMICAL REACTION

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS OF CALCIUM PROPINATE BY SPRAY DRYING METHOD

CHEMICAL REACTION

PROCESS FLOW DIAGRAM

PROCESS IN DETAILS

SPECIFICALLY, THE PROCESS IS CARRIED OUT, FOR EXAMPLE, AS FOLLOWS

MANUFACTURE OF CALCIUM PROPIONATE USING O MEMBRANE

CHEMICAL REACTOR

MATERIAL SAFETY DATA SHEET OF CALCIUM PROPIONATE

PRODUCT AND COMPANY INFORMATION

COMPOSITON/INFORMATION ON INGREDIENTS

HAZARDS IDENTIFICATION

FIRST AID MEASURES

FIRE FIGHTING MEASURES

ACCIDENTAL RELEASE MEASURES

HANDLING AND STORAGE

EXPOSURE CONTROLS/ PERSONAL PROTECTION

PHYSICAL AND CHEMICAL PROPERTIES

STABILITY AND REACTIVITY DATA

TOXICOLOGICAL INFORMATION

DISPOSAL CONSIDERATION

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

PRIMARY FACTORS

SPECIFIC FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

LIME

PACKAGING MATERIALS (HDPE WOVEN SACK)

SUPPLIERS OF PLANT AND MACHINERY

REACTORS

CONDENSER

PACKAGING MACHINE

LABORATORY EQUIPMENTS

STORAGE VESSEL (STORAGE TANKS)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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