Detailed Project Report on hand made carpet manufacturing

HANDMADE CARPETS MANUFACTURING
[CODE NO.3144]


Carpets are often made in pile construction. Tufting is one of the primary methods of construction carpets.

In addition to tufting, several other major types of pile carpet construction are available. The names of the process used for weaving carpets are of Wilton, Velvel weave, Chenille type and Tufted carpets. In addition to the above methods of construction carpets can be made by knitting, needle punching and flocking. Designing can be added to carpets by printing as well as by wearing. Basically its cotton yarn in used in the manufacture of course products like Durries, Niwars, Beltings and blended materials with other yarns. The
coarse yarn which is usually manufactured from cotton waste such as sweepings and fly waste etc. are particularly used in carpet wept yarn. In India cotton has had a pride of place among cash crops from the earliest times. At present the area under cotton crop is over 8 million hectares. In report of the acreage India occupies the foremost position among the cotton growing countries. As regards the production however it has the third place the first two being taken by the USA and Russia Besides cotton textiles are manufactured by handlooms, powerlooms and composite mills. Some of the large textile units also operate waste spinning plant for manufacture of the coarser yarn. But major portion of this yarn is manufactured by Small Scale Waste spinning units which are usually located near the mills producing yarn (cotton) or fabrics. Otherwise it can be installed anywhere in India as transportation is not alarming problem these days and hardly comes on the way to manufacture this product. This product also carries very handsome returns.


COST ESTIMATION

Plant  Capacity                             :       1000.00 sq.ft./day                                                  
Land & Building (600 Sq.Mtr)    :    Rs. 73.00 Lacs
Plant & Machinery                        :    Rs. 10.00 Lacs
Working Capital for 2 Months    :    Rs. 1.59  Cr
Total Capital Investment             :    Rs. 2.45  Cr
Rate of Return                               :    46%
Break Even Point                         :    38%


INTRODUCTION    
USES AND APPLICATIONS    
B. I. S. SPECIFICATION    
PROSPECTS AND TRENDS OF HANDMADE CARPET SECTOR    
HANDMADE CARPET V/S MACHINE MADE CARPETS    
CARPET FIBERS AND YARN    
MARKET SURVEY    
EXPORT POTENTIAL OF HANDMADE CARPETS    
EXPORT OF HANDMADE CARPET AND OTHER FLOOR COVERING    
GROWTH IN EXPORT OF HAND MADE CARPET    
EXPORT DATA OF HANDMADE CARPET AND OTHER FLOOR COVERING    
EXPORT OF INDIAN HANDMADE CARPET TO CHINA    
GLOBAL MARKET POSITION OF HANDMADE CARPET    
MANUFACTURERS/EXPORTERS OF CARPETS    
PROCESS OUTLINE FOR HANDMADE CARPET MANUFACTURING    
MANUFACTURING PROCESS OF HANDMADE CARPET    
PROCESS FLOW CHART    
DETAILS OF HANDMADE CARPET MANUFACTURING    
DEVICES AND MACHINES IN HANDMADE CARPET MANUFACTURING    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF EQUIPMENTS    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET