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    Detailed Project Report on Cashew Nut Processing

    Detailed Project Report on Cashew Nut Processing
    Detailed Project Report on Cashew Nut Processing
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      CASHEW NUT PROCESSING

      [EIRI/EDPR/1649] J.C.455


      INTRODUCTION

      Cashew (Anacardium occidentale L.) a native of Eastern Brazil introduced to India just as other commercial crops like Rubber, Coffee, Tea etc. by the Portuguese nearly five centuries back. The first introduction of cashew in India was made in Goa from where it spread to other parts of the country. In the beginning it was mainly considered as a crop for afforestation and soil binding to check erosions. The nuts, apple and other by products of this crop are of commercial importance. Though its commercial exploitation began from the early 60’s, marginal lands and denuded forests were the areas set apart for the plantation development. Due to the absence of high yielding varieties and multiplication techniques, indiscript seeds and seedlings were used for planting purposes. Because of its adaptive ability in wide range of agro climatic conditions it has become a crop of high economy and attained the status of an export oriented commodity bringing considerable foreign exchange to the country.

      Cashew (botanical name Anacardium occidental) was introduced in India by the Portuguese four centuries ago, mainly to prevent soil erosion. Cashew ranks second among the nine tree nuts which figure prominently in international trade circles, first being almond. The cashew adapts to various types of soils and climatic conditions and is hardy and draught resistant tree.

      For several centuries the cashew trees was considered merely as a sturdy perennial tree which yielded soft wood and bore the delicious juicy cashew apple. The peculiarity of the cashew apple is that it has nut outside. In the earlier days, the nut was thrown away after the apple was eaten. The nut was rejected since it has a hard shell cover which contains a corrosive liquid (cashewnut shell liquid) which burns the skin on contact. As time passed, interest developed in the nut and various methods of extracting the kernel from the nut proved successful.

      Cashew nut has been cultivated in several countries for a long time but the credit for launching into commercial production and export of cashew kernels goes to India. Very small quantities of unpeeled cashew kernels were exported to Marseilles and london, in the beginning of the present century. Since then exports have shot up tremendously and 50-56 thousand tones of cashew kernels were exported during the decade ending 1973-74.

      The export of cashew kernels in the period 1946-78. Grew at the rate of 4.1% per annum, as compared to the 5.2% annual growth rate of world export.

      The cashew is chiefly growth in the coastal districts of India and nearly 70 percent of the production is from the West Coast between Mumbai and Cape Camerin. Ratangiri and North Kanara districts in Mumbai. South Kanara, Malabar, Tiruchirapalli, Tanpore and South Arcot districts in Tamil Nadu state, Nellore, Godavari and Vishakhpatnam districts in Andhra and Travancore-Cochin are major areas of production. Nearly 50% of the production comes from Tamil nadu state, while Travancore Cochin state accounts for about 36 percent and Mumbai 10 percent. West Bengal, Odisha, Karnataka and Andhra Pradesh are other states in India which together accounts for about 4.0 percent of the product.


      COST ESTIMATION

      Plant Capacity  20 Bags (Cap: 80 Kg) Raw Cashew Nut Processing/Day 

      400 Bags (Cap: 50 Kg) Cashew Nut Shell Processing/Day

      Land & Building (1000 sq.mt.) Rs. 1.39 Cr

      Plant & Machinery                    Rs. 58.35 Lac

      Working Capital for 1 Month    Rs. 84.27 Lac

      Total Capital Investment          Rs. 2.91 Cr

      Rate of Return                          33%

      Break Even Point                      55%


      CONTENTS

      INTRODUCTION

      PROCESSES USED FOR CASHEW NUT SHELL OIL PRODUCTION

      PROPERTIES OF CNSL

      USES AND APPLICATIONS OF CNSL

      USES & APPLICATION OF CASHEW KERNEL

      B.I.S. SPECIFICATIONS

      MARKET POSITION OF CASHEWS

      CASHEW NUT SPECIFICATIONS AND VARIETY

      PRODUCTION OF CASHEWNUT IN INDIA

      CASHEW EXPORT FROM INDIA

      VIETNAM EARNS OVER 1 BLN USD FROM CASHEW NUTS EXPORTS IN 7 MONTHS

      CASHEW SET TO SPARKLE ON FESTIVAL DEMAND

      MARKET POSITION OF CNSL IN INDIA

      GLOBAL SCENARIO OF CSNL

      PRESENT MANUFACTURERS OF CSNL

      PROCESS OF MANUFACTURE

      QUALITY CONTROL (PLANT SANITATION)

      OTHER PATENTED PROCESSES FOR PROCESSING OF CASHEW NUTS

      MANUFACTURING PROCESS OF CNSL (CASHEW NUT SHELL LIQUID)

      PROCESS FLOW DIAGRAM OF CNSL

      IMPORTANT DEAILS ABOUT CASHEW NUT SHELL LIQUID

      PROCESS FLOW DIAGRAM OF CNSL BY OIL BATH METHOD

      CASHEW NUT PROCESSING FLOW DIAGRAM

      SWOT ANALYSIS OF CNSL

      WORKER/CONSUMER EXPOSURE IN CNSL PLANT

      PLANT LAYOUT

      CASHEWNUT PROCESS FLOW CHART FLOW DIAGRAM

      RAW MATERIAL SUPPLIERS

      PLANT AND MACHINERY SUPPLIERS

      ADDRESSES OF CONSULTANT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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