Detailed Project Report on Cationic Softener (Stearic Acid Based)

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CATIONIC SOFTENER (STEARIC ACID BASED)

[EIRI/EDPR/1384] J.C. 160

INTRODUCTION

Softening agents are surface active agents with a long hydrophobic chain and a shorter hydrophilic water-solubilizing group. The former determines the softening character and generally differs in properties from those of detergents. The type of ionic charge on a softening agent exerts a great influence on its orientation on textile material.

Softening of textile materials was probably carried out in prehistoric times and has continued till today. Most of the Softening agents are derived from straight chain fatty radicals containing 12 to 18 carbon atoms.

Softening agents may be divided into three main classes i.e.-

1. Anionic Softeners such as oil Emulsions, sulphonated oils, soaps, sulphated fatty alcohols & tallows.

2. Cationic softeners - such as substituted quarternary ammonium compounds and

3. Non Ionic Softeners such as Polyoxyethylene derivatives, Polyethylene emulsions & silicons.

Recently reactive softeners are available in the market which react directly with hydroxyl groups of cellulose macromolecule by means of functional groups.

In textile finishing articles, the past decade can be considered "the age of the acrylics" and the era of the multipurpose finish.

Numerous polymers farmed from acrylic monomers have been specially 'Tailored' to meet the finisher exacting requirements. Multipurpose finished have been big property-wise & economy wise. Multipurpose finishes such as combined water repellency, flame retardancy & rotproofness have contributed to continued use of cotton in outdoor application.

These finishes include softeners, bodying agent water repellents, flame retardants etc. Softeners are basically of three types

1. Anionic

2. Cationic

3. Nonionic

For a fabric softner, the formulation product with higher amounts of active materials requires a well-balanced system of selected emulsifiers, if good dispersion stability is to be maintained. In addition to the classified ammonium and imidazolinium compounds, increasing number of other cationic surfactants with antistatic and fabric softening properties have been described on fabric softener concentrates, including polyammonium, bisimida zolinium and alkyl pyridinium derivatives and certain cationic polymers.

COST ESTIMATION

Plant Capacity 5 MT/Day

Land & Building (5000 sq.mt.) Rs. 5.18 Cr

Plant & Machinery Rs. 80.50 Lac

Working Capital for 3 Months Rs. 2.97 Cr

Total Capital Investment Rs. 9.50 Cr

Rate of Return 46%

Break Even Point 37%

CONTENTS

INTRODUCTION

CLASSIFICATION OF CATIONIC SOFTENERS

USES & APPLICATIONS

USES OF CATION-ACTIVE AGENTS OF CATEGORY FATTY AMIDES DERIVED FROM ALIPHATIC DIAMINES (IMIDAZOLINE)

ADVANTAGES OF CATIONIC SOFTENERS

CHEMISTRY OF CATIONIC SOFTENERS

PROPERTIES & CHARACTERISTICS

SURFACE ACTIVE SOFTENERS

PROPERTIES & CHARACTERISTICS OF RAW MATERIALS

B.I.S. SPECIFICATION

MARKET SURVEY

PRESENT MANUFACTURERS OF CATIONIC SOFTENER

FORMULATION OF CATIONIC SOFTENER

CATION-ACTIVE COMPOUNDS

MANUFACTURING PROCESS OF CATIONIC SOFTENER (STEARIC ACID BASED)

CLEAR LIQUID FABRIC SOFTNER COMPOSITIONS

COMPARATIVE EXAMPLES

JUMBO PARTICULATE FABRIC SOFTNER COMPOSITION

PROCESS FOR PREPARING FABRIC SOFTENER COMPOSITIONS

THICKENED FABRIC SOFTENER

LIQUID FABRIC CONDITIONER CONTAINING FABRIC SOFTENER AND RED DYE

LIQUID FABRIC SOFTENER

ENHANCEMENT OF CATIONIC SOFTENER

STEARATE-BASED DRYER-ADDED FABRIC SOFTENER SHEET

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF CATIONIC SOFTENER (STEARIC ACID BASED)

PLANT LAYOUT

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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