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    Detailed Project Report on Cellulose Acetate Moulding Powder

    Detailed Project Report on Cellulose Acetate Moulding Powder
    Detailed Project Report on Cellulose Acetate Moulding Powder
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      CELLULOSE ACETATE

      [EDPR/1684/EIRI]


      INTRODUCTION

      The first reported orgaic ester of cellulose was cellulose acetate, prepared by schutzenberger (1865) by heating cotton and acetic anhydride to about 180oC in a sealed tube until the cotton dissolved. Franchiomont (1879) accomplished this reaction at a lower temperature with the aid of H2So4 as a catalyst. The product in both the cases was very nearly the triester. Miles (1903) first described partially hydrolyzed (generally called secondary) cellulose acetate and distinguished it from the tri acetate by its solubility in acetone. The solubility of secondary acetate in a low cost and relatively non-toxi solvent such as acetone contributed greatly to the development and commercilisation of the material.

      Acetate rayon in the early 1920's ensured cellulose acetate at an economic price and in regular bulk supply and in 1924, the name rayon was established throughout the world as the generic term of artificial silk. The establishment of the Rayon industry made the cellulose plastic an economic possibility. The British Cellulose and Chemical Manufacturing Co., established in spondon became the British Celanese Co. and the name of celanese became world fames, before the 1930's were out, this was joined by others which today are equally world famous such as East man and Kodak, Hercules and courtaulds. In 1936, the world output of Rayon passed te 1000 million lb mark.


      COST ESTIMATION

      Plant Capacity            3 MT/Day

      Land & Building (3000 sq.mt.)    Rs. 26.30 Lac

      Plant & Machinery                    Rs. 23.10 Lac

      Working Capital for 3 Months    Rs. 1.59 Cr

      Total Capital Investment          Rs. 2.14 Cr

      Rate of Return                          47%

      Break Even Point                      35%


      CONTENTS

      INTRODUCTION                                       

      PROPERTIES                                         

      USES & APPLICATIONS                                

      MARKET SURVEY                                      

      RAW MATERIAL SECTION                               

      B.I.S. SPECIFICATION                               

      PROCESS OF MANUFACTURE                             

      PROCESS PARAMETERS                                 

      FLOW SHEET FOR THE MANUFACTURE OF CELLULOSE ACETATE 

      RAW MATERIAL SUPPLIERS                             

      PLANT AND MACHINERY SUPPLIERS                      

      CELLULOSE ACETATE MANUFACTURERS                    


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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