Detailed Project Report on cement waterproofing compound (sbr latex chemicals)

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Description
How to Start Business

CEMENT WATERPROOFING COMPOUND

(SBR LATEX CHEMICALS)

[CODE NO.3867]

Waterproofing is the formation of an impervious barrier over surfaces of foundations, roofs, walls, and other structural members. The function of the impermeable barrier is to prevent water penetrations. The building surfaces are made water-resistant and sometimes waterproof.

Waterproofing is necessary for the basement, walls, bathrooms, kitchen, balconies, decks, terrace or roofs, green roofs, water tanks, and swimming pools, etc.

One of the major uses of concrete is in the basements of buildings. Often these basements are in environments where preventing the penetration of water is of major importance. Membranes, primarily in sheets, have been extensively used in these applications. However, ever increasing details and irregularities in the surface areas to be protected, lead to increased labor costs and installation time. For these applications a “waterproof “concrete is an attractive alternative. Waterproof concrete has reduced capillary absorption properties as well as low permeability to water under pressure. One problem with the use of waterproof concrete, with conventional waterproofing admixtures or in lieu of a membrane, is cracking of the concrete. The cracking is often induced by restraining the autogenously and drying shrinkage of the concrete.

An effective and durable waterproofing system ensures increasing the shelf life of concrete, in turn providing longer durability of a structure and lowering the maintenance costs. Besides, one gets a sound foundation, the property value increases and the property remains aesthetically pleasing. Water damage can lead to metal corrosion, electric hazards, rotting of timber structures and finishes, swelling of plasterboards, growth of fungus leading to health hazards.

COST ESTIMATION

Plant Capacity 1 MT/Day

Land & Building (500 sq.mt.) US$ 2.43 Lac

Plant & Machinery US$ 54.5 Th.

Working Capital for 1 Month US$ 36.77 Th.

Total Capital Investment US$ 3.52 Cr

Rate of Return 24%

Break Even Point 59%

INTRODUCTION

WATERPROOFING SYSTEM

GENERAL FEATURES

SELECTION OF WATERPROOFING MATERIAL

TYPES OF WATERPROOFING SYSTEMS AND PRODUCTS

HDPE MEMBRANES, TPO MEMBRANES.

WATERPROOFING METHODS

1. CEMENTITIOUS WATERPROOFING

2. LIQUID WATERPROOFING MEMBRANE

3. BITUMINOUS COATING WATERPROOFING

4. BITUMINOUS MEMBRANE WATERPROOFING

5. POLYURETHANE LIQUID MEMBRANE WATERPROOFING

CEMENTIOUS WATERPROOFING

MARKET SURVEY

SYNTHETIC LATEX POLYMERS MARKET: OVERVIEW

KEY DRIVERS OF SYNTHETIC LATEX POLYMERS MARKET

PAINTS & COATINGS APPLICATION TO ACCOUNT FOR MAJOR SHARE

ASIA PACIFIC EXPECTED TO HOLD MAJOR SHARE OF GLOBAL SYNTHETIC LATEX POLYMERS MARKET

BRANDING

INDIA MARKET SIZE, DEMAND ANALYSIS AND GROWTH RATES

CURRENT TRENDS, STANDARDS AND REQUIREMENTS

THE VARIOUS SYSTEMS AND TECHNOLOGIES IN APPLYING WATERPROOFING COATINGS:

AS AN EXAMPLE:-

DEMAND DRIVERS

MAJOR RESTRAINTS

HIGHLIGHTS/FACTS & FIGURES

SBR LATEX WATERPROOFING

EMULSION

STYRENE-BUTADIENE LATEX COMPOSITIONS

EMULSION STYRENE-BUTADIENE LATEX

DIFFERENCE BETWEEN SBR RUBBER & SBR LATEX

STYRENE-BUTADIENE RUBBER

STYRENE-BUTADIENE LATEX

METHOD FOR PREPARING STYRENE-BUTADIENE LATEX

THE ESSENTIALS OF LATEX MANUFACTURING

INGREDIENTS AND VARIABLES IN LATEX CHEMISTRY

PRODUCTION PROCESS OF STYRENE-BUTADIENE LATEX -

THE PRODUCTION PROCESS COMPRISES THE STEPS OF: -

PROCESS FLOW SHEET

EMULSION PROCESS

CHEMICAL STRUCTURE AND PROPERTIES

ADVANTAGE OF SBR LATEX WATERPROFFING

ADVANTAGES:-

FEATURES & BENEFITS

AREAS AND APPLICATION

TYPICAL MIX DESIGNS

1. PATCHING AND REPAIR MORTARS AND PLASTER FOR MASONARY

2. HEAVY DUTY FLOOR SCREEDS

GLASS TRANSITION TEMPERATURE

AMORPHOUS VS. CRYSTALLINE POLYMERS

MEASURING TG

THE IMPORTANCE OF TG

TG AND MINIMUM FILM FORMATION TEMPERATURE

MACHINERY SUPPLIERS

REACTOR

HOMOGENIZER TANK/ SURGE/FLASH TANK

BLOW DOWN TANK

STRIPPING COLUMN

RAW MATERIALS SUPPLIERS

VINYLBENZENE / STYRENE

1,3-BUTADIENE

ACRYLIC ACID

HEC

PVA

PRODUCT PHOTOGRAPH

RAW MATERIAL PHOTOGRAPHS

STYRENEMONOMER ACRYLIC ACID

MODIFIER (DICHLOROCARBENE) EMULSIFIER (HEC)

EMULSIFIER (PVA)

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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