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Detailed Project Report on Ceramic Fuse Tube/Barrels used in HRC Fuse

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CERAMIC FUSE TUBE/BARRELS USED IN HRC FUSE

[EIRI/EDPR/1590] J.C.388

INTRODUCTION

In electronics and electrical engineering, a fuse (from the French fuser, Italian fuso, "spindle") is a type of low resistance resistor that acts as a sacrificial device to provide over current protection, of either the load or source circuit. Its essential component is a metal wire or strip that melts when too much current flows through it, interrupting the circuit that it connects. Short circuits, overloading, mismatched loads, or device failure are the prime reasons for excessive current. Fuses are an alternative to circuit breakers.

A fuse interrupts excessive current (blows) so that further damage by overheating or fire is prevented. Wiring regulations often define a maximum fuse current rating for particular circuits. Over current protection devices are essential in electrical systems to limit threats to human life and property damage. The time and current operating characteristics of fuses are chosen to provide adequate protection without needless interruption. Slow blow fuses are designed to allow harmless short term currents over their rating while still interrupting a sustained overload. Fuses are manufactured in a wide range of current and voltage ratings to protect wiring systems and electrical equipment.

HRC fuse or high rupturing capacity fuse- In that type of fuse, the fuse wire or element can carry short circuit heavy current for a known time period. During this time if the fault is removed, then it does not blow off otherwise it blows off or melts.

The enclosure of HRC fuse is either of glass or some other chemical compound. This enclosure is fully air tight to avoid the effect of atmosphere on the fuse materials. The ceramic enclosure having metal end cap at both heads, to which fusible silver wire is welded. The space within the enclosure, surrounding the fuse wire or fuse element is completely packed with a filling powder. This type of fuse is reliable and has inverse time characteristic, that means if the fault current is high then rupture time is less and if fault current is not so high then rupture time is long.

Operation of HRC Fuse

When the over rated current flows through the fuse element of high rupturing capacity fuse the element is melted and vapourized. The filling powder is of such a quantity that the chemical reaction between the silver vapour and the filling powder forms a high electrical resistance substance which very much help in quenching the arc.

COST ESTIMATION

Plant Capacity 10 MT/Day

Land & Building (8000 sq.mt.) Rs. 5.20 Cr

Plant & Machinery Rs. 6.00 Cr

Working Capital for 3 Months Rs. 4.88 Cr

Total Capital Investment Rs. 16.57 Cr

Rate of Return 40%

Break Even Point 45%

CONTENTS

INTRODUCTION

USES AND APPLICATION

DIMENSION OF CERAMIC FUSE TUBE/BARREL

HIGH RUPTURING CAPACITY (HRC) FUSE

ADVANTAGE OF THE HRC FUSE

RAW MATERIALS

MARKET SURVEY

INSTALLED CAPACITY, PRODUCTION & CAPACITY UTILIZATION OF CERAMIC FUSE TUBES/BARRELS FOR HRC FUSES

APPARENT CONSUMPTION OF CERAMIC FUSE TUBE/BARRELS FOR HRC FUSES

ESTIMATED DEMAND

DEMAND & SUPPLY GAP

PRESENT MANUFACTURERS OF CERAMIC FUSE TUBE/BARRELS

FORMULATION OF CERAMIC FUSE TUBES/BARRELS

MANUFACTURING PROCESS OF CERAMIC FUSE TUBES/BARRELS

PROCESS FLOW DIAGRAM

ELECTRIC FUSE AND ITS CONSTRUCTION

CURRENT CARRYING CAPACITY OF FUSE WIRE

CONSTRUCTION AND RATING OF DIFFERENT FUSES

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT & MACHINERIES

LABORATORY TESTING EQUIPMENT

SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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