Detailed Project Report on Chewing Tobacco (Sweet Khaine)

CHEWING TOBACCO (SWEET KHAINE)

[EIRI/EDPR/3599] J.C.: 1682XL

INTRODUCTION

The use of tobacco originated in America, and the name is probably derived from the original work used to describe the pipes employed by the carile Indians for smoking the weed. Tobacco is said to have been introduced into India in the beginning of 17th century. As elsewhere in the world, It has thrived inspite of considerable neglect and social disapproval.

The genus Nicotiana is one of the five large genera of solanaceae, and is represented by about 60 recognized speceis. Out of the 60 species only two species Nicotiana tabacum and Nicotiana rustica most popular and are used in different ways. There is no variely that is grown appreciably to any extent either for chewing or for snuff and usually the same variety is consumed in a number of forms. Thus the "Monnakappal" "Olsikappal" "Vettakappal" and Yerumaikappal varieties grown in the districts of madurai, Tiruchirapalli and Coimbatore of Tamil Nadu, the Desi variety grown in Bihar and used in hookah, the Desi tobacco of Assam and U.P. and Jati of west Bengal are also for chewing. The kali chopadia and Jueli tobaccos of Gujarat area are also largely used for chewing and snuff. Generally leaf with medium to thick texture and pungent aroma is selected for chewing and snuff colour plays a less important part, but for snuffs darker coloured leaf is sellected presumably as an indication of strength.

There are, however, certain varieties which are mostly used for chewing and snuff, eg puchakkad tobacco, the leaves of which are dark brown and medium in texture grown is S. Kanara district of Karnataka. Nicotiana rustica, leaves of `Motihari' grown in West Bengal, of Vilayaati in Assam and Bihar and Kolkata in Punjab and U.P, which are well developed thick in texture with bitter aroma and biting tast, are selected for chewing and snuff.

COST ESTIMATION

Plant Capacity            7500 Pouches/Day

Land & Building (300 sq.mt.)    Rs. 44.00 Lac

Plant & Machinery                    Rs. 15.00 Lac

Working Capital for 2 Months    Rs. 22.58 Lac

Total Capital Investment          Rs. 86.59 Lac

Rate of Return                          32%

Break Even Point                      61%

CONTENTS

INTRODUCTION

POUCH

USES & APPLICATION

SPECIFICATION OF CHEWING TOBACCO

SCOPE

2. REFERENCES

3. REQUIREMENTS

4. PACKING

5. MARKING

TABLE 1 REQUIREMENT FOR FLAKE TYPE CHEWING TOBACCO (ZARDA)

6. SAMPLING

7. TESTS

PROPERTIES

CHEMICAL COMPOSITION OF THE SCENTED CHEWING TOBACCO

CLASSIFICATION OF SMOKELESS TOBACCO AND ITS USES

TABLE: CLASSIFICATION OF SMOKELESS TOBACCO PRODUCTS BY MODE OF USE

TABLE: USE OF SMOKELESS TOBACCO PRODUCTS BY WHO REGION

ORAL USE

(A) BETEL QUID WITH TOBACCO

(B) CHIMÓ

(C) CREAMY SNUFF

(D) DRY SNUFF

(E) GUDHAKU

(F) GUL

(G) GUTKA

(H) IQ'MIK

(I) KHAINI

(J) KHIWAM

(K) LOOSE-LEAF

(L) MARAS

CHEMICAL COMPOSITION OF SMOKELESS TOBACCO

OVERVIEW OF INDIA TOBACCO INDUSTRY

THE INDIAN TOBACCO INDUSTRY

MARKET OVERVIEW OF KHAINE OTHER TOBACCO PRODUCTS

CONSUMPTION OF KHAINI, GUTKHA HAS GONE UP MARGINALLY IN MAHARASHTRA: SURVEY

SMOKELESS TOBACCO INDUSTRY

LEADING COMPANIES AND POPULAR BRANDS

MARKET SHARE OF TOP INDIA SMOKELESS BRANDS – RETAIL VOLUME (%)

WHAT IS ZARDA OR KHAINI?

WHAT IS SPECIAL ABOUT 701 IN THE PACKAGES?

HOW ARE THE PRODUCTS SO COST-EFFECTIVE WHEN THEY ARE CLASSIFIED AS BEST?

WHAT MAKES TRDP PRODUCTS DISTINCT FROM OTHER BRANDS IN THE MARKET?

HOW SYNTHETIC ARE THE INGREDIENTS USED IN THE PRODUCTS?

HOW ARE SMOKELESS TOBACCO PRODUCTS LIKE KHAINI BETTER THAN SMOKE EMITTING TOBACCO PRODUCTS LIKE CIGARETTE?

KHAINI

GLOBAL SMOKELESS TOBACCO MARKET

TABLE. GLOBAL SMOKELESS TOBACCO TRADE IN SELECTED COUNTRIES

ECONOMIC OUTLOOK

MANUFACTURERS OF KHAINI (CHEWING TOBACCO)

GOVERNMENT POLICY FOR TOBACCO

CHEWING TOBACCO AND ITS TYPES

TYPES

LOOSE LEAF

PLUG

TWIST

RAW MATERIAL & ITS AVAILABILITY

FORMULATION OF SWEET KHAINI

MANUFACTURING PROCESS OF SWEET KHAINI

PROCESS FLOW DIAGRAM

TOBACCO AND SLAKED LIME (KHAINI)

MANUFACTURING PROCESS OF CHEWING TOBBACCO (KHAINE)

OTHER METHODS OF MANUFACTURING CHEWING TOBACCO PRODUCT (KHAINI)

THE FOLLOWING SPECIFIC METHODS DEMONSTRATE THE COMPOSITIONS

METHOD 1

METHOD 2

METHOD 3

METHOD 4

METHOD 5

METHOD 6

METHOD 7

SUPPLIERS OF RAW MATERIALS

TOBACCO RAW MATERIALS

TOBACCO LEAVES

SUPPLIERS OF PLANT & MACHINERY

MIXER FOR TOBACCO

PAN DRYER

TESTING EQUIPMENTS

PULVERIZERS

WEIGHING BALANCES

AUTOMATIC POUCH FILLING AND SEALING MACHINES

STAINLESS STEEL STORAGE VESSEL

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)