Detailed Project Report on chocolate
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CHOCOLATE
[CODE NO. 5742]
The covering of chocolates was originally carried out solely by hand the process being known as `hand dipping'. Each piece or `centre' was handled individually, dropped into molten chocolate (temperature 88- 92 deg.F), covered , and finally placed a plaque to set. The process gave results which even today are superior to any mechanical methods although in production to out put, a high cost of labour is involved.
The enrober machine, originally designed by Savy, jean jean , for the mass production of covered chocolates, revolutionized the chocolate industry.
The high labour charges of the hand- dipping process was eliminated and the output considerably increased. The covering, however, although extraordinary good, did not equal the hand dipping process in the early stages.
With the new light thrown by research as chocolate manipulation, and the better understanding of fundamental principles, it has been possible to produce & results very nearly very equal to the hand dipping process.
The many additions & variations which have been worked round the original design of chocolate enrobber have produced a machine, which to all intents & purposes can be described as " the mechanical Hand cover".
The enrobber machine is somewhat complicated in construction. The centers are first fed as to a traveling band and placed in alignment either by an automatic " lining up" attachment or by hand. Then they travel over what is known as the "bottoming attachment". This attachment is a small tank of chocolate containing a rotating drum over which rides a wire belt. The rotation of the drum keeps a shallow layer of chocolate at the surface , over which the "centers" are carried by the traveling wire belt. In so doing the bottoms the centers are coated with a thin layer of chocolate.
They travel from the bottoming attachment as to another belt of canvas,color they are chilled by a water circulation cooling table over which the belt rides. It is essential that thin cooling is efficient in order that the chocolate as the bottom of the "Centre"will "set" by the time it reaches the end of the belt as the other hand, thin cooling must not be too drastic, otherwise the centers become too cold for covering.
From the cooling tables they travels through the enrobbers proper, there they pass through a double curtain of chocolate which flows over the centers, thereby completely covering each piece. The excess chocolate is removed by hot air which is blown from a pan, while at the same time the wire belt conveying the pieces is vibrated or tapped. This actras serves the double purpose of remaining both excess chocolate and air bubbles. The chocolate than pass as to an endless traveling band from the enrober to the cooling trunks for setting.
In the usual enrober of the savvy jean-jean type chocolate tank is part of the machine usually it is rather inaccessible for repair, and moreover, it is duplicate, it is difficult to clean particularly if it is desired to change over the chocolate from,say, plain to milk.
It is a water jacketed tank fitted with a paddle stirrer. The chocolate is conveyed by a series of rotating drums to the upper part of the machine, color it is scrapped off and falls into a trough. In the bottom of this trough are two sets, and through thus the chocolate runs as "certain" the thickness of which is controlled by slides.
In the International enrober the tank is a separate individual unit and is interchangeable. It is therefore quite and is interchangeable. It is therefore quite accessible, and the changing over chocolate couverture to another is effected by a rapid & simple operations of interchanging tanks. The chocolate is conveyed to the trough in the upper part of the machine by a work carver. A point to here is the temperature controls of the chocolate in the supply tank. Most chocolate manufacturers win at controlling the temp. of the chocolate in the supply tank at about the covering temperature, but this is not only unnecessary , but far from ideal of the best results are to be obtained from enrober covering.
COST ESTIMATION
Plant capacity 500.00 KG./DAY/day
Land & Building (500 Sq.Mtr) Rs. 16.47 Lacs
Plant & Machinery Rs. 11.00 Lacs
W.C. for 3 Months Rs. 44.49 Lacs
Total Capital Investment Rs. 78.46 Lacs
Rate of Return 61%
Break Even Point 39%
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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