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    Detailed Project Report on Cocoa Butter and Cocoa Powder with Cultivation

    Detailed Project Report on Cocoa Butter and Cocoa Powder with Cultivation
    Detailed Project Report on Cocoa Butter and Cocoa Powder with Cultivation
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      COCOA BUTTER AND COCOA POWDER WITH CULTIVATION

      [EIRI/EDPR/1655] (J.C.463)


      INTRODUCTION

      Cocoa Powder (Cocoa) is the food prepared by pulverizing the material remaining after the part of fat (Cocoa Powder) is removed from chocolate liquor. The V.S. chocolate standards define three types of cocos based on their fat content. These are

      a) Breakfast or high fat cocoa containing not less than 22% fat.

      b) Cocoa or medium fat cocoa containing less than 22% but more than 10%.

      c) Low fat cocoa, containing less than 10% fat.

      Cocoa powder production today is an important part of the cocoa and chocolate industry, because of increased consumption of chocolate-flavoured products.

      Cocoa powder is the basic flavouring ingredient in most chocolate flavoured cookies, biscuits, cakes and ice cream. It is also used extensively in the production of confectory coating for candy bars.

      Commercial cocoa powder is produced for various specific uses and many cocos are alkali treated or "Dutched” to produce distinctive colors and flavours. The alkali process can involve the treatment of nibs, chocolate liquor or cocoa with a wide variety of alkalizing agents.

      Cocoa powders not treated with alkali are known as cocoa, natural cocoa or Americal processed cocoa. Natural cocoa has as ph at about 5.4 to 5.8 depending upon the type of cocoa beans used alkali processed cocoa ranges in ph from 6 to as high as 8.5.


      COST ESTIMATION

      Plant Capacity            5 MT/Day

      Land & Building (400 Acres)    Rs. 21.25 Cr

      Plant & Machinery                    Rs. 2.30 Cr

      Working Capital for 3 Months    Rs. 3.69 Cr

      Total Capital Investment          Rs. 27.56 Cr

      Rate of Return                          38%

      Break Even Point                      36%


      CONTENTS

      INTRODUCTION

      PROPERTIES, USES & APPLICATION

      MARKET SURVEY

      PRODUCTION OF COCOA IN INDIA

      PRESENT MANUFACTURERS/SUPPLIERS OF COCOA BUTTER AND POWDER

      B.I.S. SPECIFICATION

      TABLE-1 REQUIREMENTS FOR COCOA BUTTER

      DETERMINATION OF REFRACTIVE INDEX

      SAMPLING OF COCOA BUTTER:-

      PREPARATION OF TEST SAMPLES AND REFEREE SAMPLE:-

      RAW MATERIALS

      VARIETIES & SOIL OF COCOA

      TECHNIQUE OF COCOA CULTIVATION

      DETAILS OF CULTIVATION METHOD OF COCOA

      METHOD OF PRUNING AND ITS DETAILS

      FERTILIZER APPLICATION AND SCHEDULE FOR COCOA

      METHOD OF HARVESTING AND PROCESSING OF COCOA BEANS

      COCOA PODS & BEANS

      HARVESTING AND SPLITTING COCOA PODS

      PROCESSING THE COCOA BEANS

      MANUFACTURING PROCESS OF COCOA POWDER AND BUTTER

      PROCESS FLOW CHART

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      SUPPLIERS OF RAW MATERIALS

      SUPPLIERS OF PLANT AND MACHINERY


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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