Detailed Project Report on Cold Rolled Steel Sheet Manufacturing Plant

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COLD ROLLED STEEL SHEET MANUFACTURING PLANT

[EIRI/EDPR/3198] J.C.: 1255

INTRODUCTION

Metal sheets in coil form are flat products wound into rolls and having a rectangular cross-section, the width of which is much larger than the thickness. A distinction is drawn between hot- and cold-rolled sheet.

Hot-rolled sheet in coil form is produced from semi finished products (slabs or billets), which are reduced to certain thicknesses by rolling and annealing and wound into a roll.

Cold-rolled sheet in coil form is produced by removing rust from hot-rolled sheet by "pickling" it in a weak acid solution, then washing, brushing, drying, oiling and unrolling the sheet and finally performing cold-rolling by passing the sheet through a reducing mill under pressure and winding it into a roll. Cold-rolled steel is a more highly finished product and has a smoother surface, greater dimensional accuracy (thickness, width, length) and greater strength.

COST ESTIMATION

Plant Capacity 400 MT/Day

Land & Building (10,000 sq.mt.) Rs. 11.04 Cr

Plant & Machinery Rs. 5.75 Cr

Working Capital for 2 Months Rs. 89.99 Cr

Total Capital Investment Rs. 107.92 Cr

Rate of Return 83%

Break Even Point 20%

CONTENTS

INTRODUCTION

DIMENSIONAL SPECIFICATION OF COLD ROLLED CLOSE ANNEALED SHEETS

PHYSICAL AND CHEMICAL SPECIFICATION OF COLD ROLLED STEEL SHEET

DIMENSION TOLERANCE:

THICKNESS

WIDTH:

LENGTH: (UNIT:MM)

ADVANTAGES:

PPGI STEEL SHEET

PPGI ADVANTAGES

USES AND APPLICATION

APPLICATIONS

B.I.S. SPECIFICATION

MARKET POSITION

INDIA’S STEEL INDUSTRY

FLAT PRODUCTS OVERVIEW

INDIA'S FINISH FLAT PRODUCT MIX

STUDY ONGP/GC MARKET

WHAT IS PPGI?

INDIA'S GP/GC IMPORT-EXPORT ANALYSIS

INDIA’S GP/GC EXPORT ANALYSIS

CONSUMPTION ANALYSIS OF GP/GC

SECTOR-WISE APPARENT CONSUMPTION ANALYSIS OF GP/GC

EXPORT DATA OF PRIME COLD ROLLED STEEL SHEET

IMPORT DATA OF COLD ROLLED STEEL SHEETS

EXPORT DATA OF PPGI STEEL COILS

IMPORT DATA OF PPGI STEEL COILS

PRESENT MANUFACTURERS/SUPPLIERS

PROCESS FLOW CHART

MANUFACTURING PROCESS

PROCESS OVERVIEW

COLD ROLLING MILLS (CR STRIP MILLS)

CONTINIOUS PICKLING LINE

ANNEALING

TEMPERING ALSO IMPROVES STRIP FLATNESS

COATING PROCESS

TESTS CONDUCTED FOR QUALITY CHECK OF THE COATED STEEL

APPLICATIONS

ADVANTAGES

PLANT AND MACHINERY FOR COLD ROLLING MILL

SCALE AND ITS ORIGIN

SCALE REMOVAL

PICKLING LINE

TYPES OF PICKLING LINES

A TYPE OF ROLLING MILL STANDS

TYPES OF ROLLING MILL

TEMPER ROLLING OR SKIN PASS ROLLING OF ANNEALED STRIP

ROLLING OF HOT STRIP AND STRIP DEFECTS

PROCESS OF GALVANIZING

GI SHEETS SPECIFICATION

APPLICATION OF GI SHEETS

ADVANTAGES WITH USE OF GI SHEETS

COATING PROCESS

TESTS CONDUCTED FOR QUALITY CHECK OF THE COATED STEEL

APPLICATIONS

ADVANTAGES

AIR POLLUTION CONTROL DEVICES

DUST CATCHERS

CYCLONES

FABRIC FILTERS (BAG HOUSES)

ELECTROSTATIC PRECIPITATORS

SCRUBBERS

PLANT LAYOUT

SUPPLIERS OF PLANT AND MACHINERIES

UN COILERS AND COILERS

SUPPLIERS OF STRIP SLITTING AND CUTTING TO LENGTH TO LENGTH LINE

SUPPLIERS OF PICKLING LINE

SUPPLIERS OF BELL ANNEALING FURNACE

SUPPLIERS OF COLD ROLLING MILL

SUPPLIERS OF TESTING EQUIPMENT

SUPPLIERS OF COLD ROLLING MILL

SUPPLIERS OF TESTING EQUIPMENT

SUPPLIERS OF EOT CRANES

SUPPLIERS OF D.G. SETS

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF ETP PLANTS

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSORS

WEIGHING MACHINE (PLATFORM TYPE)

MATERIAL HANDLING EQUIPMENTS

NDT INSPECTION EQUIPMENT

FIRE FIGHTING EQUIPMENTS

ELECTRICAL MEASURING INSTRUMENTS

SUPPLIERS OF COLOUR COATING LINE

SUPPLIERS OF GALVANISING LINE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

SUPPLIERS OF RAW MATERIALS

HR M.S STEEL SHEET

MINERAL OIL

PICKLING CHEMICALS

HYDROCLORIC ACID

OIL AND GREASE

ZINC INGOT

COLOURS FOR COATING

PACKING MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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