Detailed Project Report on Cold Rolling Mill for Stainless Steel (4 HI Mill to Use HR Coils)
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COLD ROLLING MILL FOR STAINLESS STEEL (4 HI MILL TO USE HR COILS)
[EIRI/EDPR/3194] J.C.: 1249
INTRODUCTION
A finished stainless steel product such as sheet or strip which has been wound or coiled after rolling. Is called SS coil. SS coil are manufactured by cold rolling mill.ss coil includes SS sheet and SS strips.
Stainless Steel Coil such as Stainless Steel 202 Coil, Stainless Steel 304 Coil, Stainless Steel 304L Coil, Stainless Steel 904L Coil, SS Coil 301, Stainless Steel 410 Coil are manufactured by ss.
Stainless Steel C.R. Coils/Sheets are being used for various Engineering purpose for shipping, dairy, chemical, aviation, Defence, Hotels, Building, and Industries
COST ESTIMATION
Plant Capacity 60 MT/Day
Land & Building (10,000 sq.mt.) Rs. 9.04 Cr
Plant & Machinery Rs. 3.95 Cr
Working Capital for 2 Months Rs. 50.09 Cr
Total Capital Investment Rs. 63.73 Cr
Rate of Return 38%
Break Even Point 36%
CONTENTS
INTRODUCTION
SURFACE FINISHES - STAINLESS STEELS
2D FINISH (COLD ROLLED, ANNEALED AND DESCALED/PICKLED)
2B FINISH (COLD ROLLED, ANNEALED, DESCALED/PICKLED AND SKINPASSED)
NO: 3 FINISH (GROUND-100, 120 ABRASIVE)
NO: 4 FINISH (GROUND-120, 150 ABRASIVE)
NO: 8 FINISH (MIRROR FINISH)
TYPES OF SS STEEL
AUSTENITIC
FERRITIC
MARTENSITIC
USES & APPLICATIONS
APPLICATIONS
B.I.S. SPECIFICATION
MANUFACTURERS/SUPPLIERS OF SS COLD ROLLED COIL
MANUFACTURING PROCESS OF SS COIL
SS COIL IS MDE BY COLD ROLLIG MILL.
THE MAIN STEPS ARE GIVEN BELOW
FIRST ANNEALING
FIRST PICKLING
ROLLING PROCESS
CONVENTIONAL DISCONTINUOUS ROLLING
CONTINUOUS ROLLING
CONSTRUCTION AND WORKING OF 4 HI COLD ROLLING MILLS
FINAL PICKLING
FINAL ANNEALING
SKIN PASS ROLLING/IEMPERING
FINISHING
TESTING
PACKING
MARKING
MARKET SURVEY
DEMAND AND SUPPLY OF STEEL IN INDIA
DETAILS OF DEMAND (AS ACTUAL CONSUMPTION)
DETAILS OF SUPPLY (AS ACTUAL PRODUCTION FOR SALE)
EXPORTS DATA IN INDIA
IMPORTS DATA IN INDIA
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
UN COILERS AND COILERS
SUPPLIERS OF STRIP SLITTING & CUTTING TO LENGTH TO LENGTH LINE
SUPPLIERS OF PICKLING LINE
SUPPLIERS OF BELL ANNEALING FURNACE
SUPPLIERS OF COLD ROLLING MILL
SUPPLIERS OF TESTING EQUIPMENT
SUPPLIERS OF EOT CRANES
SUPPLIERS OF D.G. SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF ETP PLANTS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
WEIGHING MACHINE (PLATFORM TYPE)
MATERIAL HANDLING EQUIPMENTS
NDT INSPECTION EQUIPMENT
FIRE FIGHTING EQUIPMENTS
ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
SUPPLIERS OF RAW MATERIALS
SS HOT ROLLED COIL
SUPPLIERS OF MINERAL OIL
SUPPLIERS OF NITRIC ACID
PICKLING CHEMICALS
SUPPLIERS OF OIL AND GREASE
PACKING MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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