Detailed Project Report on cold storage plant

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Description
How to Start Business

COLD STORAGE PLANT
[CODE NO. 1757]

Project Brief

Cold storage of frozen foods is a gigantic industry across India as well as globally. Demand for frozen food rising proportionately as the population increasing. Experts’ consultants depict the refrigerated storage business to grow approx 7.9 percent by 2023. The best cold storage facility managers are acutely aware of this trend and take proactive steps to prepare for business expansion opportunities.

The largest section of frozen foods is in the meat, poultry, cheese, ice cream, seafood and dairy that comprises up the pillar of perishable food items. Entrepreneurs must handle these time- and temperature-sensitive products on utmost priority to prevent small material handling mistakes that could turn into lamentable financial losses. If entrepreneurs learns to tackle above minute details, they can be successful in this profitable venture.

All fruits and vegetables require specialized post harvest treatment, appropriate temperature and relative humidity for their storage. Establishment of cold storage provides refrigerated storage and preservation facilities for several fruits, vegetables & flowers. Because of technology advancements and logistic strategies, the cold storage of perishable items has become an important stage in the distribution between manufacturers/processors and retail locations. The cold storage will ensure the increased availability and improved quality of high value perishable fruits and vegetables for both export and local sale, which would otherwise perish or deteriorate. This project is designed for storing of potatoes and apples/ kinnu etc. but it can be used to store multiple products, stored in different compartments of the unit, where relative temperatures for respective products can be maintained. The major clientele of this business will be the export houses and the local trading and marketing units of potato and apple/ kinnu. The project will further aim at storing fruits & vegetables even during off-seasons. The project will ultimately assist the clientele in maintaining market price equilibrium throughout the year for potatoes.

COST ESTIMATION

lant Capacity                                     5000 MT. COLD STORAGE PLANT
Land & Building (2 Acres)                      Rs 4.31 Cr
Plant & Machinery                                   Rs 3.26 Cr
W.C. for 1 Month                                      Rs. 12.16 Lacs
Total Capital Investment                       Rs 7.86 Cr
Rate of Return                                       18%
Break Even Point                                   61%

Introduction

Uses Of Cold Storage

Types Of Cold Storages

Overview Of Cold Storage In India

Existing Cold Storage In Kerala

Present Status And Future Prospect Of

Cold Chain Industry In India

Market Overview Of Indian Ware Housing

Classification Of Refrigerated Storage & Refrigerants

Cold Storage And Refrigeration Industry In India

Working Principal Of Cold Storage

Selection Of Location For The Cold Storage

Refrigerants

Properties Of Ammonia

Production Details And Process Of Manufacture

Optimum Storage Conditions For Vegetable R.H.'85-90' Except. For ( * ) 90-95%

Process Description (Cold Storage)

Operating Conditions

Method To Produce Low Temperature In Cold Storages

Emerging Energy Saving Concepts And Practices

Advancing Refrigeration Technology

Nh3/Co2cascade System

Ammonia Absorption Refrigeration Plants (Aarp)

Energy Saving Strategy During Design & Construction

Air Distribution Network

Energy Saving During Application Phase

Energy Saving Lighting System

Typical Layout Of Multi Commodity Cold Store Facilities With Construction Details

Materials Of Thermal Insulation And Its Application

The Ancillary Materials To Be Used Include

For Insulated Panel Structure

Technical And Design Section

Cooling Coils

Hydro Cooling:

Components Of Refrigeration System

Compressors And Condensing Sets

Remote Condensers

Frozen Food

Quick Cooling Methods

Forced Air Cooling

Vacuum Cooling

Insulation

Insulation Thickness

Structure

Technical Note

Selection Of Site

Orientation And Building Form

Space Requirement

Design Of Building

Internal Racking System

Foundations

Thermal Insulation

Selection Of The Refrigeration Plant Capacity & Machinery

Concluding Remarks

Capacity Of The Cold Storage For Different Heights Of The Potato Cold Storage

Recommended Thickness Of Insulation For Potato

Cold Storage Building Section

Design Specification For Cold Storages

Of Different Capacities

Suppliers Of Plant & Machineries

List Of Consultants Who Can Install Cold Storage

Refrigerant (Freon) Gas

Appendix – A:

1. Cost Of Plant Economics

2. Land & Building

3. Plant And Machinery

4. Fixed Capital Investment

5. Raw Material

6. Salary And Wages

7. Utilities And Overheads

8. Total Working Capital

9. Cost Of Production

10. Profitability Analysis

11. Break Even Point

12. Resources Of Finance

13. Interest Chart

14. Depreciation Chart

15. Cash Flow Statement

16. Projected Balance Sheet

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