Complete Manufacturing Technology Book on Corrugated Boxes, Folding Cartons, Lined Cartons, Corrugating Starch Adhesives and Glueing Systems with Project Profiles (Hand Book)

The book Complete Manufacturing Technology Book on Corrugated Boxes, Folding Cartons, Lined Cartons, Corrugating Starch Adhesives and Glueing Systems with project Profiles covers  Corrugated Containers, Types of Paper Board, Composition of Multiply Paperboard, Rotogravure Printing of Paperboard, Cutting and Creasing with Glueing and Sealing, Types of Paper and Containerboard Grades and Tests, The Corrugated Box Industry, Project Profile of Corrugated Boxes with Process, Advantages and Disadvantages of Corrugated Cardboard Boxes, Corrugated Kraft Paper Boxes, Corrugated Packaging, Corrugated Recycling Process, The Corrugated Box making process,Corrugated Fiber Board Cartons for Long Distance Transport of Tomato and other Vegetables, Modelling of the Corrugated Cardboard Behavious Corrugated Board and Boxes Paper Corrugated Box Manufacturing used in Goods Packaging,Corrugated Boxes from Cottom Stalks, Adhesive Level Effect on Corrugated Board Strength,  Adhesives used in Corrugated Boxes, Corrugating Starch Adhesives, Box Crush Test and the Chalmers DST, Folding Cartons Manufacture, Substitute for Folding Carton, Detailed Manufacturing Process of Folding Cartons, Gluing Systems for Folding Cartons, Details of Corrugated Board Box Making Machinery, Corrugated Board and Boxes Making Machines, Cartonboard, Folding Cartons for Food Packaging, Paper Pulp Based Moulded Containers for Fruits and Vegetables,  Lined Cartons for Packaging of Food Products, The State of the Art in Cartoning Technology, Card Board Boxes (Like Moov Type etc.), Card Board Boxes and Cartons of Paper (System Packaging), Corrugated Board and Boxes (Automatic Plant) Using China Machines), Corrugated Box Making Machines and Their Parts, Folding Cartons/Mono Cartons, Plant Economics of Corrugated Boxes (Automatic Plant), Plant Economics of Liquid Adhesive for Corrugated Board and Boxes. Suppliers of Machinery.

CORRUGATED CONTAINERS

• Introduction
• Materials
• Fourdrintier kraft liner
• Cylinder Liner
• Corrugating mediums
• Grades, standard
• Grades-special
• Common Grades of Liner board and Corrugating Medium 
• Combined Board Structure 
• Common Flute Contours
• Freight rules
• Standardization of Grades and Rule 
• Corrugated Shipping Container Structure 
• Construction Features
• Closure
• Other Aspects 
• Manufacturing
• Structural and Graphic Design
• Planning and Soheduling
• The Corrugator
• Corrugator Adhesives 
• Silicate of Soda
• Starch
• Printer Slotters
• Finishing Operations
• Tying and Strapping 
• Specialty Operations and Equipment
• Summary
• Testing
• Solid Fiber
• Definition
• Composition
• Properties and end use
• Specifications and Tests
• Box Styles
• Surface Coatings
• Manufacturing 

TYPES OF PAPER BOARD, COMPOSITION OF MULTIPLY PAPERBOARD, ROTOGRAVURE PRINTING OF PAPERBOARD, CUTTING AND CREASING WITH GLUING AND SEALING

• Introduction
• Types of Paperboard
• Composition of Multiply Paperboard
• White  Vat Lined Chip 
• Paperboard Treatments
• Calender Stack Applications
• Coating Applications
• Air Knife Coating for  75 Brightness Base Stock 60 Brightness, 3 lb/MSF
• Converting of Cylinder Paperboard
• Printing 
• High speed, sheet fed printing of paperboard
• Rotogravure printing of paperboard
• Flexographic presses
• Cutting and Creasing 
• Gluing and Sealing 

TYPES OF PAPER AND CONTAINERBOARD, CONTAINER BOARD GRADES AND TESTS 

• Examples of Containerboard Grades/Mead Corporation 
• Paper Products Chart Containerboard
• Paper Products and Containerboard Glossary

THE CORRUGATED BOX INDUSTRY

• The Box Making process
• Box Raw Materials (Containerboard)
• Technological Developments Affecting Supply 
• The Ideal Pricing Strategy
• Pricing in the Real World 
• Global Issues
• Project Challenge 

PROJECT PROFILE OF CORRUGATED BOXES WITH PROCESS 

• Introduction
• Product Uses and Specification
• Product Specification
• Uses
• Plant & Machinery
• Manufacturing Process
• Raw Materials 

ADVANTAGES AND DISADVANTAGES OF CORRUGATED CARDBOARD BOXES

• Advantages of Corrugated Cardboard Boxes 
• Disadvantages of Corrugated Cardboard Boxes 

CORRUGATED KRAFT PAPER BOXES 

• Introduction
• Product Description and Applications 
• Introduction
• Corrugated Board 
• Advantages of Corrugated Fibre Board Boxes 
• Applications
• Indian Standard Specifications
• Manufacturing Process
• Manufacture of Corrugated Board
• Manufacture of Boxes 
• Calculation of Weight of a Box 
• Fabrication of Boxes 
• Printing 
• Process Flow Chart

CORRUGATED PACKAGING 

• Introduction
• Opportunities
• The process 
• Economics of the project
• Checklist
• Machinery Required
• Finances 
• Suppliers 

CORRUGATED RECYCLING PROCESS

• Recycling Process

THE CORRUGATED BOX-MAKING PROCESS

CORRUGATED FIBER BOARD CARTONS FOR LONG DISTANCE TRANSPORT OF TOMATO AND OTHER VEGETABLES

• Introduction
• Engineering Evaluation of Peti
• Materials and Methods
• Damage to peti and produce in drop tests 
• Specifications of New Packaging Box 
• Damages to produce and peti in vibration
• Specifications of New Packaging Box
• Specifications
• Laboratory and field trial 
• BCT Test data
• Damage to Produce in Drop Test
• Damage to produce in vibration test 
• Comparative performance of peti and cartons
• Himachal Cartons

MODELLING OF THE CORRUGATED CARDBOARD BEHAVIOUR 

• Introduction
• Cardboard panel geometry
• Homogenization approach
• Experimental Tests
• Example of the corrugated cardboard under uniaxial solicitations
• Elastic and failure parameters of the corrugated cardboard and its constituents
• Analytical modelling
• Formulation of the analytical model
• Unit cell representative (VER) of the corrugated cardboard
• Results of homogeneous elastic properties 
• Mechanical and geometrical characteristics of the sandwich constituents
• Comparison between experimental and model results
• Modelling of the inelastic behaviour
• Numerical Simulation
• Comparison between experimental and model results of the uni axial tensile behaviour 
• Comparison between FE and experimental results

CORRUGATED BOARD AND BOXES 

• The structure of corrugated  board
• A corrugated flute gauge
• Single Face Corrugated
• Single Wall (Double Face) Corrugated (A Flute)
• Single Wall Corrugated
• A Flute Corrugated 33 flutes per linear foot 
• B Flute Corrugated -47 flutes per linear foot 
• C Flute Corrugated 39 flutes per linear foot 
• E Flute Corrugated -90 flutes per linear foot 
• Designing a corrugated box 
• Printing on corrugated board

PAPER CORRUGATED BOX MANUFACTURING USED IN GOODS PACKAGING 

• Introduction
• Optimal combination of raw materials
• The principle of light weight
• High strength corrugated honeycomb composite board
• Intensified sandwich corrugated cardboard
• Four-layer corrugated cardboard (also called  double arch composite corrugated cardboard)
• Four wall corrugated  board consists of four plies of fluted paper which are glued together 
• Optimization of overall design of corrugated box 
• Forming process
• Optimization of size and proportion
• Palletized corrugated packaging 

CORRUGATED BOXES FROM COTTON STALKS

• Cost of Production of Corrugated Boxes 

ADHESIVE LEVEL EFFECT ON CORRUGATED BOARD STRENGTH

• Schematic of the IPST double backer simulator used to apply varying  glue types at various levels to single face samples

ADHESIVES USED IN CORRUGATED BOXES 

• Introduction
• Adhesion theory 
• Adsorption theory
• Electrical theory
• Diffusion theory
• Practical view point
• Adhesive Raw Material Types
• Natural
• Semi synthetic 
• Synthetic
• Inorganics
• Adhesive Types
• Chemical reactive types 
• Evaporation or diffusion types
• Solvent Based Systems
• Water Based Systems
• Surface Preparation
• Metal surfaces
• Wood surfaces
• Other non metal surfaces

CORRUGATING STARCH ADHESIVES 

• The Role of Corn
• Geographic Relationship to Gelatinization Temperature 
• Reported Gelatinization Temperatures of Conventional 
• Corn Starch and High Amylose Starches 
• Starch Basics for Corrugated Board
• The Corrugating Process
• Viscosity
• Low Viscosity
• High Viscosity (Thick, Heavy Adhesive)
• Effects of Shear on Viscosity 
• The Temperature Viscosity Control System
• Viscosity/Time Relationship
• Viscosity/Resin Relationship 
• Temperature-Viscosity Correction Table(for Stein Hall Viscosity)
• Microbiological Degradation
• Care with Biocides
• Gelatinization
• Temperature
• Gel Temperature Too High 
• Gel Temperature Too Low 
• Gel Temperature/Time Relationship 
• Determination of Caustic Concentration in Liquid Caustic (Hydrometer Method)
• Corrugating Additives
• Penetrating Aids
• Antifoam Agents
• Liquid Additives 
• Resins
• Corrugating
• Processes/Systems/Equipment
• Stein Hall
• Jet Cook
• High Shear
• No Carrier
• Starch Properties and Testing
• Alkali (Caustic) Sensitivity 
• Measuring Viscosity of Finished Starch Adhesive 
• Calibrating the Stein Hall Cup 
• Gelatinization Temperature 
• Microbiological Testing 
• Starch Solids Concentration
• Board
• Testing
• Caliper T-411
• Edge Crush Test (ECT) T-811
• Dry Pin Adhesion T-821
• Wet Pin Adhesion (unoffcial)
• Ply Separation T-812
• Glue Pattern (unofficial)
• Top to Bottom Compression T-804
• Basis Weight Combined Board T-410
• Quality Monitoring and Control at the Adhesive Station
• Statistical Process Control 

BOX CRUSH TEST AND THE CHALMERS DST

• BCT versus Board Crush
• What happens when corrugated board is crushed?
• Can MD Torsional Stiffness be used to calculate BCT
• Crush versus board and box properties 

FOLDING CARTONS MANUFACTURE 

• How are cartons designed to create impact and visual interest
• How are cartons designed to protect the product
• How does cartonboard influence design?
• How are cartons printed?
• Which is the best process for printing cartons?
• How is the carton profile produced
• What other processes are used in carton making 

SUBSTITUTE FOR FOLDING CARTON 

• F-flute profiles specification
• Properties of F-flute
• Compression Strength
• Stiffness (Flexural Stiffness, Bending Stiffness)
• Methodology
• Limitations and Delimitations
• Assumptions
• Equipment and Materials
• Test Methods
• Standard Test Methods Used in This Study
• Experimental Procedure 
• Preconditioning 
• Manufacturing Process Flowchart
• Material Evaluation 
• Stiffness Testing
• The Structure of the Fiber Direction in Stiffness Testing 
• Board Identification
• Box Compression Strength Testing
• Drawing of the sample box 
• Box Identification
• Data Analysis
• Box Compression Strength Testing 
• The Results and Discussion
• Stiffness (Flexural Stiffness, Bending Stiffness)
• Summary of Material Evaluation
• Board Analysis
• Summary of the Stiffness values
• t-test of stiffness values
• t-test of stiffness values
• Box Compression Strength
• Summary of Box Compression Strength Value and Deflection: Vertical Direction Testing 
• Summary of Box Compression Strength Value and Deflection:Horizontal direction Testing 
• t-test of Box Compression Strength for Vertical Direction
• t-test of Box Compression Strength for Horizontal Direction

DETAILED MANUFACTURING PROCESS OF FOLDING CARTONS 

• Rectangular box
• Structural design
• What it is not
• What it is made from
• Stages in the Manufacture of a Folding Carton
• Package Design
• Tuck tops and dust flaps
• Layout 
• Die Making 
• Sheeting
• A Word About "Grain"
• Printing 
• Screen Printing Basic
• Pre press
• The Four Primary Printing Processes
• Cutting and Creasing
• Stripping of Waste
• Other Finishing
• Foil Stamping
• Embossing/Debossing
• Windowing
• Finishing 

GLUING SYSTEMS FOR FOLDING CARTONS 

• Processing without waste 
• Job change at the push of a button
• Extendable at any time with the additionof modules 
• Control and monitoring
• Securing product quality with Xtend
• Glue application systems
• Hot melt glue application
• Cold glue application
• Non-contact and ultra fast
• Additional modules for quality assurance
• Camera monitoring systems 
• Read and evaluate codes
• Glue line detection unit 
• Ejection of defective products

DETAILS OF CORRUGATED BOARD BOX MAKING MACHINERY

• Introduction
• Corrugated board box making machines
• Development concept and machine features
• High productivity
• Reduced setup time
• Basic configuration of a corrugated board box making machine 
• Production flexibility
• improvement of box quality and reduction of losses
• One piece belt type transfer conveyor 
• Example of printing register accuracy
• Schematic of taper adjusted arrangement for gauging roller (cross section showing the traveling direction of the sheet)
• Modular design
• Modular design of the folding unit 

CORRUGATED BOARD AND BOXES MAKING MACHINES

• Lamination Machine
• Die Cutting creasing and Embossing Machine 
• Slotting Machine
• Stitching Machine
• Gluing Machine
• Cutting Machine
• Cutting and Creasing Machine
• Other Products 

CARTONBOARD, FOLDING CARTONS FOR FOOD PACKAGING 

• Introduction
• T pack with folding boxes
• Packaging by Hand (manual packaging)
• Automatic packaging
• Flash Bottom Carton
• Fix Bottom Carton
• Packaging and filling migration and sensoric 
• Recycled fibers for food packaging
• Gluing Point
• Folding box with displaced insert lids
• Folding box with face to face insert lids 
• Folding box with to beglued top and bottom lids 
• Recommendation of the german health ministry
• Disperging System
• Microbiological tests
• Sensoric Tests
• Migration Tests
• The folding carton market and its developments
• Recent developments within the packaging industry
• Production process in the folding carton industry printing and varnishing 
• Production process control main processes
• Incoming Control Fibre Materials
• Incoming Control Fibre Mateials
• Testing of carton board for food packaging 
• Quality Control Cartonboard
• Die cutting and creasing 
• Gluing and sealing 
• Special R & D Efforts for the food packaging industry
• Needs of the food industry
• Different kinds of folding carton boxes 
• Group titles and their definition
• Barrier boards
• Tight Packs 
• Total Packaging Cost Analysis
• Special Development Projects
• Formastar
• Types of Folding Cartons
• Foldpack

PAPER PULP BASED MOULDED CONTAINERS FOR FRUITS AND VEGETABLES 

• Apple Tray Packaging Concept
• Reasons for Switch over from Traditional Wooden Packing to Carton Tray Packing 
• Benefits of spring cushion tray packed apples
• Consumer pack trays
• Concept 
• Fruit and Vegetable trays Value addition
• Problem-Free Packaging Due to ideal Design
• Consumer Pack advantage
• Consumer pack tray features
• Tray hand wrapping machine 
• Operating procedure
• The Stretch Wrapping Advantage
• Conclusion

LINED CARTONS FOR PACKAGING OF FOOD PRODUCTS 

• Methodology, Materials and Machinery
• Concept of lined carton packaging system
• Manufacture of lined cartons 
• Sequence of Operation
• Printing 
• Varnish/Lamination
• Punching
• Folding & Lining
• Carton filling & sealing machines
• Sequence of Operation
• Vacuum & gas flushing 
• Constituents of the lined carton
• Tests
• Substance of board for weight of unit pack 
• Quality parameters of board
• Liners
• Barmer properties of liners
• Barier metallised film poperties
• Peel Bond Strength of Laminations 
• Criteria for the selection of liners
• The Product to be packed which includes 
• Performance properties include
• Marketing demands
• Versatility of Lined Cartons
• Product: package compatibility
• Future prospects of the lined carton packaging system

THE STATE OF THE ART IN CARTONING TGECHNOLOGY

• Products packaged using cartoning machine 
• Types of folding cartons
• Cartoning
• Cartoning Machine Types 
• Products Handled 
• Specification
• Horizontal continuous motion cartoning machine
• Sequence of Operation
• Safety Devices
• Auxilliary Devices/Attachments
• Product Infeed
• Cartoning Technology-A Long Line of Advantages 
• Drive Mechanism
• Product Feed in 
• Quick Format Change 
• Carton Pick up 
• Photograph 3 Carton Erection
• Insertion System
• Photograph 4 Product loading
• Carton removal conveyor
• Excellent sales as the result of atrractive cartons 
• Carton Closing
• discharge

CARD BOARD BOXES (LIKE MOOV TYPE ETC)

• Plant & Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum 

CARD BOARD BOXES AND CARTONS OF PAPER (SYSTEM PACKAGING) 

• Plant & Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum 

CORRUGATED BOARD AND BOXES (AUTOMATIC PLANT) (USING CHINA MACHINES)

• Plant & Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum 

CORRUGATED BOX MAKING MACHINES AND THEIR PARTS 

• Plant & Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum 

FOLDING CARTONS/MONO CARTONS

• Plant & Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum 

PLANT ECONOMICS OF CORRUGATED BOXES (AUTOMATIC PLANT)

• Plant & Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum 

PLANT ECONOMICS OF LIQUID ADHESIVE FOR CORRUGATED BOARD AND BOXES 

• Plant & Machinery
• Fixed Capital
• Raw Materials
• Total Working Capital/Month
• Total Capital Investment
• Turn Over/Annum