Detailed Project Report on Construction Chemicals

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CONSTRUCTION CHEMICALS

[EIRI/EDPR/1476] J.C:258

INTRODUCTION

Construction Chemicals, as the name suggests, are the chemical compounds used in construction activities, be it residential, non-residential or non-building. These compounds belong to a niche specialty segment of the chemical industry and can be used either in existing construction projects to speed up the work or in new construction projects to impart durability and strengthen the structures. Construction chemicals increase the cost of the project by 2-5% but the benefits are multi-fold. Certain chemical products help in minimizing the quantities of cement and water used in the construction. These compounds impart chemical as well as physical properties in applications such as cross-linking or phase change (from liquid to solid). Construction chemicals are essential for high quality concrete and for promoting the improvement of concrete performance. They also increase the life of construction work and impart additional protection from environmental hazards. Based on end use applications, these compounds can be broadly classified into five categories.

Cost Estimation

Land & Building (2.5 Acres)                       Rs. 6.77 Cr
Plant & Machinery                                       Rs. 2.50 Cr
W.C. for 2 Months                                        Rs. 56.54 Cr
Total Capital Investment                             Rs. 66.20 Cr
Rate of Return                                             61%
Break Even Point                                       24%

CONTENTS

INTRODUCTION

SOME OF ITS FEATURES ARE:

WATER-PROOFING COMPOUNDS

FLOOR HARDENERS

PROTECTIVE COATINGS AND RESINS

ADHESIVES AND SEALANTS

INDUSTRY STRUCTURE

MARKET CHARACTERISTICS (IN 2004)

CURRENT SCENARIO

USES & APPLICATIONS

B.I.S. SPECIFICATIONS

MARKET SURVEY

MARKET SIZE AND PAST GROWTH FROM 2007 TO 2012

2. CONSTRUCTION CHEMICALS SEGMENTS

PRODUCT SHARE (% OF TOTAL VALUE)

3. MAJOR PLAYERS

4. KEY CHALLENGES

5. GROWTH DRIVERS AND FUTURE OUTLOOK

GROWTH IN END-USE MARKET:

CONSTRUCTION MARKET OPPORTUNITY ($ BN)

SPENDING ON CONCRETE ADMIXTURES ($/M3)

CONSTRUCTION CHEMICALS (RS. CRORE) FROM 2012 TO 2017

6. CRITICAL SUCCESS FACTORS

GLOBAL CONSTRUCTION CHEMICALS MARKET

GLOBAL CONSTRUCTION CHEMICAL CONSUMPTION BY SEGMENTS, 2011 (%)

PRODUCT SHARE, 2011 (% OF TOTAL VALUE)

CONSTRUCTION CHEMICALS: MARKET OPPORTUNITIES IN INDIA AND ABROAD

CONSTRUCTION CHEMICALS AND THEIR APPLICATIONS

ADMIXTURES

WATER-PROOFING COMPOUNDS

GROUTS

REPAIR & PROTECTION

COMMERCIAL AND INDUSTRIAL FLOORING

FLOOR HARDENERS

PROTECTIVE COATING

SPECIALIZED FRP STRENGTHENING SYSTEM

NANOTECHNOLOGY IN CONSTRUCTION APPLICATIONS

US NANOMATERIAL DEMAND IN CONSTRUCTION FROM 2006, 2011, 2016

GROWTH DRIVERS TILL 2012

INDUSTRY STRUCTURE

CONSTRUCTION CHEMICAL PRODUCTS IN CHINA TILL 2012

CONSTRUCTION INDUSTRY IN INDIA

CONSTRUCTION CHEMICAL DEMAND IN CHINA FROM 2002, 2007, 2012

CLASSIFICATION OF CONSTRUCTION CHEMICALS-TECHNICAL DETAILS

CONCRETE ADMIXTURES

COMPRESSIVE STRENGTH OF CONCRETE (IN KG.)

CHEMICAL ADMIXTURES CAN BE BROADLY CLASSIFIED AS FOLLOWS:

B. WATER PROOFING CHEMICALS

C. FLOORING COMPOUNDS

D. REPAIR AND REHABILITATION

E. MISCELLANEOUS

B. PROTECTIVE COATINGS AND RESINS

C. GROUTS

D. OTHERS (TILE ADHESIVES)

MAJOR PLAYERS OF CONSTRUCTION CHEMICALS

PRESENT MANUFACTURERS/EXPORTERS OF CONSTRUCTION CHEMICALS

PROPERTIES AND CHARACTERISTICS OF STARCH ETHER IN HYDRAULIC BINDER SUSPENSIONS

THICKENING

ADJUSTMENT OF THE FLOW CHARACTERISTICS

COMPATIBILITY WITH OTHER COMPONENTS

CALCIUM SENSITIVITY OF THE STARCH ETHER

TYPES OF CONSTRUCTION MATERIALS CEMENTITIOUS BASED CONSTRUCTION MATERIALS

APPLICATION AREAS INCLUDE:

R&D: ADHESIVES FOR TILES

GYPSUM BASED CONSTRUCTION MATERIALS

APPLICATION AREAS INCLUDE:

SUITABLE PRODUCT IS:

CONCRETE PRODUCTION

APPLICATION AREAS INCLUDE:

R&D: USE OF STARCH IN SHOTCRETE

FORMULATIONS FOR SELECTED APPLICATIONS

MACHINE SPRAYED PLASTER

LIME – CEMENT BINDING SYSTEM

TILE ADHESIVE

FORMULATION B (EN 12004 C2)

MACHINE SPRAYED PLASTER

STABILIZER FOR FLUID CONCRETES

GYPSUM WALL PLASTER

TECHNICAL SPECIFICATIONS:

APPLICATION OF WALL PLASTER/PUTTY

COMPARISON OF CEMENT & GYPSUM PLASTER:

PROCESS OF MANUFACTURE WITH FORMULATION

LEAK SEALING COMPOUND FORMULATION NO.1

PROCESS

FORMULATION OF

(A) PU RESIN BASED COMPONENT &

(B) SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING

PROCESS OF MANUFACTURE OF PU RESIN BASED COMPONENTS

& SINGLE COMPONENTS FLEXIBLE WATER PROOFING COATING

PROCESS FLOW DIAGRAM

EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING

MANUFACTURING PROCESS OF EPOXY RESIN BASED CORROSIVE RESISTANT

& PROTECTIVE COATING

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS OF WALL PUTTY

PROCESS FLOW DIAGRAM FOR WALL PUTTY

WALL PUTTY

FORMULATION OF TILE ADHESIVE

PROCESS OF MANUFACTURE OF TILE ADHESIVE

PROCESS FLOW DIAGRAM

FORMULATION OF CEMENT WATER PROOFING COMPOUND

MANUFACTURING PROCESS OF CEMENT WATER PROOFING COMPOUND

PROCESS FLOW DIAGRAM

PROCESS OF MANUFACTURE OF SEALANT (EPOXY BASED)

FORMULATION OF SEALANT (EPOXY BASED)

PROCESS FLOW DIAGRAM FOR SEALANT (EPOXY BASED)

MANUFACTURING PROCESS OF LEAK SEALING COMPOUND

PROCESS FLOW DIAGRAM FOR LEAK SEALING COMPOUND

LEAK SEALING COMPOUND

FORMULATION OF CEMENT ADMIXTURE

CURING COMPOUNDS, CLEAR, DYED

WHITE-PIGMENTED WAX RESIN CURING COMPOUND

SODIUM SILICATE CURING COMPOUND, CLEAR, DYED

CHLORINATED RUBBER CURING COMPOUND

CONCRETE INTEGRAL WATERPROOFING

(CALCIUM CHLORIDE)

CONSULTANT FOR CONSTRUCTION CHEMICALS

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

MIXER

CRUSHER/GRINDER

BOILER

PUG MILL

WEIGHING MACHINE

COMPLETE PLANT & MACHINERY SUPPLIERS

SUPPLIERS OF RAW MATERIALS

LIME

CAUSTIC SODA

RESIN

CALCIUM CARBONATE (PRECIPITATED)

TITANIUM DIOXIDE

SODIUM TRIPOLY PHOSPHATE

ROSIN

METHOXY PROPYL ACETATE

LEAD CARBONATE

EPOXY RESIN

POLYURETHANE RESIN

STEARIC ACID

XYLOL/TOLUOL

DIETHANOLAMINE

ISO BUTANOL

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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