Detailed Project Report on copper foils

 COPPER FOIL
[CODE NO. 5644]

Metals  other  than iron and steel are  desscribed  as  non-ferrrous  metals.  For example, Almunium, Bronze,  Copper,  Lead, Silver,  Zinc  & other precious metals.  Copper  is  the  perfect material for recycling.  It is valuable, ewasy to identify,  easy to  clean, heavy and can be of much use to  foundries,  melters,& other   non-ferrous  industries,  as  scrap.   Copper  has   many important alloy eg.bronze (contains copper, tin & Zinc) and brass (which   contains   copper   &   zinc   only).    To   discourage thefts,scraps are packed in oil drum & hammered the ends over.

Pure copper may include scraps from factories making copper products, usually they reclaim if themselves, but ends of  copper tubes used is domestic water systems & other buildings, prices of electrical machines, wire & power cable etc.
 
The  commercial  copper for industrial purposes  cover  lake copper, electrolytic copper & fire-refined copper.

Lake copper may be low-resistance or high-resistance copper. The low-resistance lake copper, used for electrical purposes, may be  electrolytically  or fire-refined. This copper  must  contain copper + silver content 99.9% or above.

High  resistance lake copper has its  resistivity  exceeding 0.15694 international ohm (meter,gram) at 20 deg C.  Its copper + silver + arsenic content is not less than 99.9%.

Electrolytic  copper specification are similiar to the  low-resistance  lake  copper.  Similiar to  the  low-resistance  lake copper.   Fire-refined  copper  , other than lake,  is  used  for rolling  into  sheets  &  shapes but it  is  not  acceptable  for electrical  uses.   It  is not acceptable  for  electrical  uses.  Fire-refined  copper for Wrought Products and Alloys,  calls  for the following analysis: Cu + Ag = 99.88% (min),As = 0.012% (max.) Sb  + 0.003% Max., Se + Te = 0.025% max., Ni = 0.05% max.,  Bi  = 0.003% max. Pb = 0.004% max.


COST ESTIMATION

Plant capacity                               10.00 MT/day            
Land & Building (2 Acres)            Rs. 4.02 Cr
Plant & Machinery                         Rs. 86.00 Lacs
W.C. for 3 Months                         Rs. 23.23 Cr
Total Capital Investment                Rs. 28.23 Cr
Rate of Return                              59%
Break Even Point                          23%


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET