Detailed Project Report on Copper Powder (Atomized)

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COPPER POWDER (ATOMIZED)

[EIRI/EDPR/3519] J.C.: 1605

INTRODUCTION

Copper powder is finely granulated copper that has many metallurgic functions. The powder is cheaper than regular cast copper, so engineers can save money on supplies, and it often helps conserve materials because less copper will be needed. Copper powder also can be made to have different densities if handled by a powder metallurgist, meaning the copper can be porous and impregnated with oils or other metals, or it can be non-porous like cast copper. Powdered copper is used as an alloy, in metal-plastic combinations, and in structural applications.

Generally, the powder obtained has fine particle sizes with relatively low apparent densities and high green strength. Application Copper powder often is used as an alloying powder and is somewhat easier to work with than cast copper. This is because, in its powdered form, copper is easier to heat up and mix with other metals. Copper is often alloyed with iron & tin and powdered copper can work the same as cast copper in this arena. As a powder, it also can be mixed with non-metals such as plastic to create new substances that are commonly used for decoration. Around 70 percent of powdered copper is used in making self lubricating bearings, which take advantage of powdered copper’s porous nature.

COST ESTIMATION

Plant Capacity 3 MT/Day

Land & Building (2000 sq.mt.) Rs. 2.52 Cr

Plant & Machinery Rs. 1.74 Cr

Working Capital for 1 Month Rs. 3.67 Cr

Total Capital Investment Rs. 8.33 Cr

Rate of Return 29%

Break Even Point 54%

CONTENTS

INTRODUCTION

PROPERTIES OF COPPER POWDER

TABLE 1.TYPICAL PROPERTIES OF COPPER POWDER PRODUCED BY VARIOUS METHODS

AMONG ITS VALUABLE PROPERTIES MENTION MAY BE MADE OF THE FOLLOWING

USES AND ITS APPLICATION

THE MAIN USES OF COPPER POWDER ARE FOUND IN:

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS

(1) PROCUREMENT OF RAW MATERIAL

TYPES OF COPPER SCRAP

(2) PREPARATION AND TREATMENT OF COPPER SCRAP

(2) PRETREATMENT OF SCRAP

(A) STRIPPING

(B) BRIQUETTING

(D) CRUSHING

(E) RESIDUE CONCENTRATION

(F) RESIDUE PELLETIZING AND ROLL BRIQUETTING

(G) DRYING

(H) BURNING

(I) SWEATING

(3) MELTING PROCESS

(4) ATOMIZATION

THIS USES HIGH PRESSURE FLUID JETS TO BREAK UP A MOLTEN METAL STREAM INTO VERY FINE DROPLETS, WHICH THEN SOLIDIFY INTO FINE PARTICLES

MECHANISM OF ATOMIZATION

TYPES OF ATOMIZATION

PARTS OF ATOMIZATION UNIT

(D) ATOMIZING NOZZLES

I) FREE FALLING, II) CONFINED DESIGN

(E) ATOMIZING MEDIUMS

(F) ATOMIZATION PROCESS PARAMETERS

(G) CLEANING OF POWDERS:

MARKET POSITION

IN INDIA MARKET, THE TOP PLAYERS INCLUDE

SPLIT BY PRODUCT TYPES/CATEGORY, COVERING

SPLIT BY APPLICATIONS/END USE INDUSTRIES, COVERS

GLOBAL ATOMIZING COPPER POWDER MARKET

DEMAND FORECAST OF COPPER ON CAGR & GDP

TABLE-6.3: INTERNAL APPARENT DEMAND FORECAST OF COPPER 2010-11

TO 2024-25

(BASE YEAR 2008-09 DEMAND OF 496 THOUSAND TONES)

DEMAND PROJECTION BASED ON SECTOR WISE GROWTH

GROWTH IN ELECTRICAL AND TELECOMMUNICATION INDUSTRY

TRANSPORT SECTOR

APPLIANCES AND CONSUMER DURABLES

GROWTH IN BUILDING AND CONSTRUCTION INDUSTRY

GENERAL ENGINEERING

OTHERS INDUSTRIES INCLUDING PROCESS INDUSTRIES

FUTURE SUPPLY SCENARIO

RESOURCES

PRODUCTION OF COPPER CATHODES

DEMAND SUPPLY ANALYSIS

EXPORT DATA OF COPPER POWDER

IMPORT DATA OF COPPER POWDER

PLANT LAYOUT

MANUFACTURERS/SUPPLIERS OF COPPER POWDER

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF COPPER SCRAP

SUPPLIERS OF NITROGEN GAS

SUPPLIERS OF NITRIC ACID

HYDROCLORIC ACID

DEGREASING CHEMICAL

PICKLING CHEMICALS

SULFURIC ACID

(HCL) PICKLING ACIDS

SUPPLIERS OF COMPLETE ATOMIZATION

COPPER POWDER PLANT

SUPPLIERS OF INDUCTION FURNACE

EOT CRANE

SUPPLIERS OF POWER TRANSFORMER

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSORS

PLATFORM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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