Detailed Project Report on copper sulphate from copper ash

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COPPER SULPHATE FROM COPPER ASH

[CODE NO.4088]

Copper sulphate is a well known compound of copper. The commercial name of this compound is Blue Vitriol. Blue stone or chalcantihite. Copper sulphate is used in copper plating, as a mordant in dyeing, as a laboratory reagent, in electric batteries, in production of others salts, as germicide and insecticide in leather industry pulp in pigments in the preservation of wood, pulp and ground pulp in the process of engraving and lithography in ore flotation, destroying large and low roms of animal life from drinking water, in petroleum industry synthetic rubber, steel manufacture etc.

Various forms of copper sulphate are available in the market are present. These forms are classified according to this water if crystallization of copper sulphate anhydrous copper sulphate is blue coloured powder. From commercial point of view copper sulphate has the great importance of all copper chemicals based on tonnage alone.

The manufacturing of copper sulphate is also well known from a very long period. At present this compound is being manufactured from copper metal and sulphuric acid reaction.

Copper sulfate is an algaecide, bactericide, and fungicide. When it is mixed with calcium hydroxide it is known as Bordeaux mixture.1 The International Union of Pure and Applied Chemistry (IUPAC) name for this active ingredient is copper (2+) sulfate or copper (II) sulfate. Other names include copper (2+) tretraoxidosulfate or copper (II) tretraoxidosulfate.

Formulations include basic copper sulfate, copper sulfate monohydrate, copper sulfate pentahydrate and copper sulfate anhydrous. Their Chemical Abstracts Service (CAS) registry numbers are 1344-73-6, 1332-14-5, 7758-99-8, and 7758- 98-7, respectively. Pesticides containing copper sulfate monohydrate and/or copper sulfate anhydrous have been cancelled by the United States Environmental Protection Agency (U.S. EPA).

Copper sulfate has been used in the United States since the 1700s, and it was first registered for use in the United States in 1956. The U.S. EPA completed the reregistration of copper sulfate in 2009.3 See the text box on Laboratory Testing.

Copper sulfate is an inorganic salt that is highly soluble in water. The copper ion is the component of copper sulfate with toxicological implications.

Copper is an essential mineral, and the recommended dietary allowance of copper for human adults has been set at 900µg/day.

Copper is also a ubiquitous element. It can be found in the environment and in foods and water.

COST ESTIMATION

Plant Capacity 5 MT/Day

Land & Building (3000 sq.mt.) Rs. 1.89 Cr

Plant & Machinery Rs. 49 Lac

Working Capital for 3 Months Rs. 9.11 Cr

Total Capital Investment Rs. 11.64 Cr

Rate of Return 16%

Break Even Point 60%

INTRODUCTION

PROPERTIES

INSOLUBLE IN ALCOHOL

CONTAINER AND REGULATION

PHYSICAL PROPERTIES

CHEMICAL PROPERTIES

USES AND APPLICATIONS

USES

AGRICULTURE

CHEMICAL INDUSTRY

PUBLIC HEALTH AND MEDICINE

COMMERCIAL COPPER SULPHATE

B.I.S. SPECIFICATION

PROCESS FLOW CHART

RAW MATERIALS

PROCESS OF MANUFACTURING

METHOD OF PRODUCING COPPER SULPHATE CRYSTALS

MARKET POSITION 29

ESTIMATED DEMAND OF COPPER SULPHATE

DEMAND SUPPLY GAP

SALIENT FEATURES OF COPPER SULFATE MARKET

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF COPPER SULPHATE

UPPLIERS OF RAW MATERIALS

SUPPLIERS OF COPPER ASH

SUPPLIERS OF SULFURIC ACID

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF NEUTRALIZATION TANK

SUPPLIERS OF REACTOR

SUPPLIERS OF FILTER PRESS

SUPPLIERS OF EVAPORATOR

SUPPLIERS OF CRYSTALLIZER

SUPPLIERS OF DRYERS

SUPPLIERS OF LAB TESTING EQUIPMENT

SUPPLIERS OF BOILERS

SUPPLIERS OF PACKAGING MACHINES

SUPPLIERS OF STORAGE TANKS

SUPPLIERS OF PIPES AND PIPE FITTINGS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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