Detailed Project Report on Cotton (Rui) from Waste Cotton Cloth

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COTTON (RUI) FROM WASTE COTTON CLOTH

(EIRI/EDPR/1621) J.C. 424INR, 1039US$

INTRODUCTION

The original of the cotton textile industry, the largest single industry in the country. In India, cotton has had a pride of place among cash crops from the earliest times. At present, the area under cotton crop is over 8 million hectares.

Cotton can be recycled from pre-consumer (post-industrial) and post-consumer cotton waste. Pre-consumer waste comes from any excess material produced during the production of yarn, fabrics and textile products, e.g. selvage from weaving and fabric from factory cutting rooms. Post-consumer waste comes from discarded textile products, e.g. used apparel and home textiles. During the recycling process, the cotton waste is first sorted by type and color and then processed through stripping machines that first breaks the yarns and fabric into smaller pieces before pulling them apart into fiber. The mix is carded several times in order to clean and mix the fibers before they are spun into new yarns.

The resulting staple fiber is of shorter length compared to the original fiber length, meaning it is more difficult to spin. Recycled cotton is therefore often blended with virgin cotton fibers to improve yarn strengths. Commonly, not more than 30% recycled cotton content is used in the finished yarn or fabric.

Because waste cotton is often already dyed, re-dyeing may not be necessary.[3] Cotton is an extremely resource-intense crop in terms of water, pesticides and insecticides.[4] This means that using recycled cotton can lead to significant savings of natural resources and reduce pollution from agriculture.

COST ESTIMATION

Plant Capacity 2400 Kg./Day

Land & Building (1000 sq.mt.) Rs. 1.43 Cr

Plant & Machinery Rs. 50.00 Lac

Working Capital for 1 Month Rs. 24.08 Lac

Total Capital Investment Rs. 2.28 Cr

Rate of Return 30%

Break Even Point 53%

CONTENTS

INTRODUCTION

COTTON WASTE –

COTTON COMBER WASTE –

TYPES OF COTTON WASTE

COMBER NOIL

SPECIFICATION:

FLAT (UPPER CARDED WASTE)

SPECIFICATION:

DROPPING (LOWER CARDING WASTE)

SPECIFICATION:

CLEAN LIKKERIN (CARDING WASTE NO.1)

SPECIFICATION:

ROVING:

SWEEPING:

COTTON YARN WASTE & DENIM YARN WASTE:

OTHER KINDS OF WASTES AVAILABLE:

COTTON YARN WASTE

THESE INCLUDE:

HOSIERY WASTE (CLIPS & CUTTINGS)

USES AND APPLICATION OF COTTON

USES AND APPLICATIONS OF COTTON YARN

COTTON YARN SPECIFICATIONS:

COTTON YARN APPLICATIONS:

B I S SPECIFICATIONS

MARKET SURVEY

SUPPLY, DEMAND & TRADE

TOP COTTON EXPORTS BY COUNTRY

PRICE OUTLOOK

3.1 INDIAN COTTON PRODUCTION

3.2 INDIAN COTTON EXPORT AND IMPORT TRADE FLOW

OVERVIEW OF COTTON WASTE AND ITS APPLICATION

MANUFACTURING PROCESS OF COTTON FROM COTTON WASTE

PROCESS FLOW DIAGRAM

GUIDELINES AND SAFETY FROM COTTON DUST

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

PLANT LAYOUT

SUPPLIERS OF DEALERS ADDRESS OF COTTON

SUPPLY OF RAW MATERIALS

COTTON WASTE

SUPPLIERS OF PLANT AND MACHINERIES

SHREADING MACHINE

CUTTING MACHINE

UNDER GROUND WATER TANK

FIRE FIGHTING EQUIPMENTS

BALE PRESS

DG SETS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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