Detailed Project Report on cotton wool absorbent & surgical gauze

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COTTON WOOL ABSORBENT & SURGICAL GAUZE [3535]

The absorbent cotton wool is used for surgical purposes along with surgical gauze in the hospitals and medical centres. The health care practitioners use it to suffice the needs of the patients for healing and cure. As the name suggests, the absorbent cotton has high absorbency power. As per the Drug Control Authorities, the surgical absorbent cotton and gauze is recommended to be used across various medical heath centres.

The absorbent cotton is known to be cleaned as well as bleached as cotton packs of different sizes. The absorbent cotton should always satisfy the required pharmaceutical parameters that are needed for manufacturing it for the best of use.

It needs to be made sure that the cotton wool absorbent and surgical gauze does not lead to any kind of irritation and gives complete protection. The cotton wool absorbent and surgical gauze need to be soft and inert at a chemical composition level. Thus, it is very important that these products are manufactured as per standard parameters and norms. The conventional type of sanitary napkins and pads are well used for manufacturing of the absorbent cotton (besides being used for medical purpose). The absorbent cotton has high absorbency power, and is soft and inert, not leading to any kind of irritation.

It is estimated that the demand for the surgical and absorbent cotton is growing considerably at the rate of 10% per annum across the globe. The cotton wool absorbent and surgical gauze depicts much potential for growth in countries such as India, Japan, U.S.A and the European Union. These countries depict shortage of cotton and therefore, the prices of cotton wool absorbent and surgical gauze and quiet high in these countries.

There is increased education and economic growth in towns and villages, and therefore, it is in the interest of the local population to procure the best quality cotton with high liquid absorbency, minimum wax and good fiber quality. Thus, it is important to take care of all these aspects for raw material selection for manufacturing of cotton wool absorbent and surgical gauze. Much research has been done to make sure that the best raw material is selected to manufacture surgical gauze and cotton wool absorbent.

The medical practitioners are highly qualified to understand the best use of cotton wool absorbent and surgical gauze. Research has been done to put the nurses and medical practitioners in well understood technical specifications of these medical things. It is made sure that the absorbency power of cotton wool absorbent is high so that there are no discrepancies in its use and the medical practitioners well allocate the resources to put its use to the best. Before using any of these things, it is to be made sure that the technical specifications are well understood, so that the right application is always put forth to the patient. The cotton wool absorbent and surgical gauzes are increasingly being used in the medical field due to its advantages (as mentioned well).

COST ESTIMATION

Land & Building (2 Acres)           Rs. 4.44 Cr
Plant & Machinery                   Rs. 3.76 Cr
Working Capital for 1 Month                     Rs. 5.19 Cr
Total Capital Investment                           Rs. 13.70 Cr
Rate of Return                                            36%
Break Even Point                                       49%

INTRODUCTION
PROPERTIES
PROPERTIES OF SURGICAL COTTON
SURGICAL COTTON FACTS
USES AND APPLICATIONS
COTTON BANDAGES & COTTON GAUGE
B.I.S. SPECIFICATION
GLOBAL MARKET OVERVIEW
BASIS & PRESUMPTIONS
IMPLEMENTATION SCHEDULE
EXPORT & IMPORTS
PRESENT STRUCTURE
GLOBAL BANDAGE ROLLS MARKET
PRODUCTS DEMAND QUANTITIES
OVERVIEW OF MWANZA
LOCATION
FACILITIES SURROUNDING PROJECT SITE MWANZA
TOPOGRAPHY
HYDROLOGY AND PHYSIOGRAPHY
SOIL TYPES IN MWANZA
WATER SUPPLY
WASTE WATER SYSTEM
SOLID WASTE DISPOSAL
EXISTING INDUSTRIES
OPPORTUNITIES AND CHALLENGES AT PROJECT SITE MWANZA
OPPORTUNITIES
CHALLENGES
PROOF OF LAND OWNERSHIP
GLOBAL MEDITECH INDUSTRY
SEQUENCES IN ABSORBENT COTTON WOOL
OPENING AND CLEARING OF RAW COTTON
BLEACHING
REMOVAL OF CHEMICALS
LAPPING
CARDING
ROLLING
WEIGHING & CUTTING
POLLUTION CONTROL
PROCESS OF MANUFACTURE OF SURGICAL COTTON
THE PROCESS OF MANUFACTURE OF SURGICAL COTTON CONSISTS
   OF THE FOLLOWING STEPS
1.   MECHANICAL CLEANING OPF RAW COTTON
2.   BOILING
3    BLEACHING
4.   HYDROEXTRACTION
5.   DRYING
6.   CARDING
7.   STERLIZATION
8.   PACKING
FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON
MANUFACTURING PROCESS OF COTTON GAUZE
PROCESS FLOW DIAGRAM FOR BANDAGES & GAUZE
WASTE GENERATION AND MITIGATION MEASURES
PROCESS OF MANUFACTURE FOR BANDAGES FROM COTTON
1.   MECHANICAL CLEANING
2.   DRYWING
3.   COMBING
4.   SPINNING
5.   WEAVING
6.   WASHING AND BLEACHING
7.   STARCHING & NATURAL DRYING
8.   CUTTING THE BANDAGES CLOTH INTO BANDAGE
9.   PACKING
PROCESS FLOW SHEET FOR THE MANUFACTURE OF SURGICAL BANDAGE
MATERIAL SAFETY DATA SHEET FOR ORGANIC
COTTON ABSORBENT
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)
MACHINERY FOR SURGICAL COTTON & BANDAGE
BLEACHING MACHINE
CARDING MACHINES
LOOMS
SIZING MACHINE
SPINNING FRAMES
BOILER
BLEACHING KIERS
"TEXTILE BLEACHING KIERS"
AIR COMPRESSORS
DIGITAL WEIGHING SCALE
HYDRO EXTRACTOR
PACKAGING MACHINERY
D.G. SETS (DIESEL GENERATOR)
SUPPLIERS OF RAW GINNED COTTON

APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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