Detailed Project Report on cpvc pipe and fitting plant

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CPVC PIPE AND FITTING PLANT

[CODE NO.4051]

Chlorinated Poly (Vinyl Chloride) (CPVC) is a thermoplastic pipe and fitting material made with CPVC compounds meeting the requirements of ASTM Class 23447 as defined in ASTM Specification D1784. CPVC applications are for potable water distribution, corrosive fluid handling in industry, and fire suppression systems.

CPVC piping systems are:

• Environmentally friendly

• Provide long service life

• Easy to install and handle

• Corrosion resistant

• Cost effective

• Widely accepted by codes

Industrial CPVC pipe is manufactured by extrusion in sizes from ¼" to 12" diameter to Sch 40, Sch 80, and SDR (Standard Dimension Ratio) dimensions.

CPVC pipe for plumbing systems is manufactured by extrusion in sizes ¼" through 2" copper tube size (CTS) dimensions. The CTS plumbing products are made to copper tube outside diameter dimensions, in accordance with ASTM D2846 specifications, and have an SDR 11 wall thickness. The pressure ratings of the CTS SDR 11 systems are 400 psi (pounds per square inch) at 73 F and 100 psi at 180°F. CPVC plumbing pipe is sold in both straight lengths and (in small diameters) coils.

CPVC PIPES AND FITTING

These Pipes & Fitting are intended for use in residential and commercial, hot and cold, potable water distribution systems. Pipes & Fittings are produced from a speciality blend of chlorinated polyvinyl chloride material with unique physical properties desirable for piping application.

The compounds used for extrusion of the pipes meet the requirements of ASTM Class 23447 B as defined in ASTM Specification D1784. These pipes have a maximum service temperature upto 93°C and have a design stress of 2000 PSI.

The CPVC fittings are manufactured from compound material which meets all the requirement as per ASTM standard. CPVC pipes of Copper Tube Size (CTS) dimensions can also be applied to CPVC (IPS) dimensions by using IPS x CTS fitting. The CPVC pipes from 15 mm (1/2'') to 50 mm (2'') are also produced as per IS 15778 standard in both classes that is Class 1 (SDR 11) and Class 2 (SDR 13.5).

COST ESTIMATION

Plant Capacity 12 Ton/Day

Land & Building (5000 sq.mt.) Rs. 6.80 Cr

Plant & Machinery Rs. 4.35 Cr

Working Capital for 1 Months Rs. 6.23 Cr

Total Capital Investment Rs. 17.70 Cr

Rate of Return 29%

Break Even Point 50%

INTRODUCTION

CPVC PIPES AND FITTING

TECHNICAL SPECIFICATIONS

CPVC PIPES & FITTINGS

CHLORINATED POLYVINYL CHLORIDE (CPVC)

RAW MATERIALS

CPVC PIPE AND PIPE FITTING GRADE

APPLICATION OF CPVC PIPES

MARKING

ADVANTAGE OF CPVC PIPE AND FITTING

CPVC ADVANTAGES

CPVC APPLICATIONS

CPVC STANDARDS

SPECIFICATION OF CPVC PIPES AND FITTINGD

CPVC SCHEDULE 40 & SCHEDULE 80 PIPE SPECIFICATIONS

APPLICATION

SCOPE

CPVC MATERIALS

DIMENSIONS

THE MAXIMUM SERIVCE TEMPERATURE FOR CPVC IS 200°F.

SCOPE

MATERIALS OF CONSTRUCTION

(CPVC) CHLORINATED POLYVINYL CHLORIDE

SOLVENT CEMENT AND WELDING ROD (CPVC)

ASSEMBLY AND CONSTRUCTION PROCEDURES

SCOPE

MATERIALS OF CONSTRUCTION

(CPVC) CHLORINATED POLYVINYL CHLORIDE

SOLVENT CEMENT AND WELDING ROD (CPVC)

ASSEMBLY/CONSTRUCTION PROCEDURES

DIMENSIONAL SPECIFICATIONS

PRODUCT QUALITY

MARKET OVERVIEW OF PLASTIC PIPES AND FITTINGS

INDIAN PVC PIPE MARKET

SEGMENT REVIEW

INDIA PVC PIPES MARKET KEY SEGMENTS:

MANUFACTURERS/EXPORTERS OF PVC PIPES AND FITTINGS

COMPARISON BETWEEN CPVC AND PVC PIPES

BENEFITS OF CPVC

PHYSICAL PROPERTIES

HEAT RESISTANCE

MECHANICAL PROPERTIES

PROPERTIES OF CPVC AND PVC

BONDING

FIRE PROPERTIES

PIPE EXTRUSION PROCESS

MATERIALS:

PVC COMPOUNDING IS USUALLY CARRIED OUT IN TWO STAGES

CONVERTING CPVC INTO PIPES AND FITTING

CPVC EXTRUSION

CPVC INJECTION MOLDING

PROCESS OF CPVC PIPE EXTRUSION

PROCESS FLOW DIAGRAM OF CPVC PIPE

DETAILS OF PLASTIC EXTRUSION

SECTIONAL VIEW OF A SIMPLE PLASTIC EXTRUDER.

TYPES OF EXTRUDERS

SINGLE SCREW EXTRUDER:

SIMPLE PLASTIC SINGLE SCREW EXTRUDER.

TWIN SCREW EXTRUDER:

TROUBLESHOOTING SHOOTING GUIDE FOR PIPE EXTRUSION

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF PLANT AND MACHINERY FOR CPVC PIPES

SUPPLIERS OF CPVC EXTRUSION PLANT

SUPPLIERS OF INJECTION MOULDING MACHINES

SUPPLIERS OF HIGH SPEED MIXER

SUPPLIERS OF EXTRUDER

SUPPLIERS OF PLASTIC SCRAP GRINDER MACHINE

SUPPLIERS OF GENERATOR SET

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF CPVC PIPE FITTING MOULDS

SUPPLIERS OF CALCIUM STEARATE

SUPPLIERS OF LEAD STEARATE

SUPPLIERS OF PRECIPITATED CALCIUM CARBONATE

SUPPLIERS OF PIGMENT DYE

PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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