Detailed Project Report on cpvc pipes and fittings

             
cPVC PIPES AND FITTINGS
[CODE NO. 1842]


Today, more PVC Pipes are being used than any other pipe product.

Characteristics

PVC is a thermosetting plastic. In other words, it can only be softened and molded into form once. If it is softened and remolded a second time it will lose some of it's favorable characteristics. Recently, 'Fuseable PVC' has come to market to compete with the fuseable properties of HDPE Pipe.

PVC is very corrosion resistant. It is not a conductor and will not have an electrochemical reaction with acids and bases that it comes in contact with. For this reason, PVC is sometimes used to coat other materials for protection.

PVC also has a high chemical resistance. While it will react with some chemicals, there are a large number of chemicals it will not react with, making it an excellent product for industrial applications.

PVC is not without it's faults. Studies have shown that UV radiation from sunlight not only discolors the pipe, but also reduces it's impact strength.

PVC Sizes

The deeper you delve into pipe sizing and nomenclature, the more confused you get. This is because as new materials have been developed over the years they tried to keep the outside diameter (OD) the same and adjust the inside diameter (ID) to meet the characteristics of the new material.

Most PVC Pipe uses the Nominal Pipe Size (NPS) system. The characteristics for NPS pipe under 14" in diameter have no logical explanation...data must be looked up on a chart.14" and larger NPS pipe has an outside diameter equal to the pipe size.

COST ESTIMATION

Plant Capacity                                    3.00 MT/day
Land & Building (1 Acre)                        Rs 1.05  Cr  
Plant & Machinery                                 Rs 90.00 Lac      
W.C. for 1 Month                                  Rs. 56.51 Lacs
Total Capital Investment                          Rs 2.80  Cr          
Rate of Return                                        73.%  
Break Even Point                                   34%

INTRODUCTION                                            
BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC
PIPES & FITTINGS                                        
USES                                                    
APPLICATIONS OF CPVC PIPES                                
SPECIFICATION OF SELECTED PVC AND CPVC PIPE FITTINGS            
PROPERTIES AND CHARACTERISTICS OF CPVC                    
MARKET SURVEY                                            
PRESENT CONSUMPTION PATTERN OF P.V.C. RIGID PIPES                
DETAILED EXPORT DATA OF CPVC PIPE                            
MANUFACTURERS/SUPPLIERS OF CPVC PIPES                        
ADVANTAGES OF PVC AND CPVC PIPE                            
PROPERTIES OF PVC & CPVC PIPES AND FITTINGS                    
FORMULATION FOR CPVC PIPES                                
MANUFACTURING PROCESS OF CPVC PIPES                        
PROCESS FLOW DIAGRAM FOR CPVC PIPES                        
PIPE FITTINGS                                            
PROCESS FLOW SHEET FOR THE MANUFACTURE OF CPVC PIPE FITTING    
CONICAL TWIN SCREW EXTRUDER FOR CPVC PIPE                    
COMPLETE PLANT AND MACHINERY SUPPLIERS                    
SUPPLIERS OF RAW MATERIALS                                
TECHNICAL DETAIL OF MODEL NO.SSET 52-25V FOR (CPVC DRY BLEND MATERIAL) PIPE PLANT.            PLANT LAYOUT                                            

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET