Detailed Project Report on crepe bandage,pop bandage, medical adhesive tape (integrated unit)
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CREPE BANDAGE, POP BANDAGE,
MEDICAL ADHESIVE TAPE (INTEGRATED UNIT)
[CODE NO.3373]
Crepe bandages are used as a dressing for fracture Bones and Sprain as a temporary basis. Its prevents the access of pathogenic germs. It is very soft and inert and provide a cushion and protection to fracture bones and sprains without causing any irritation.
The main institutional consumers of crepe bandages are hospitals. Clinics and nursing homes. The manufacture of crepe bandage is regulated by Drugs and Cosmetics Control Act. It is manufacture in India by both large and Small Scale Units.
At the incidences of simple & compound fracture of bones as well as sprains etc. ordinary cloth bands were used conventionally Which were unhygienic as well as uncomfortable. The crepe Bandage comes into rescue.
Medical adhesive tape is a strip of cotton fabric whose one side is pasted with the antiseptic paste. These tapes are used for readymade bandages. No any additional medicine is required in this case.
At the starting of the medical age the wounds (small) cuts, pimples etc. were cured by using specific roots of trees and plants. As the medical science became advanced, the gauge has been started in practice for binding the medicine with the wounds cuts etc. few introductions in the bandage field come up and these surgical tape is the latest one.
There are some parts of body where the cotton bandage is not possible to be tied and at such places these adhesive tapes are frequently used. This is the most important advantage of this tape. Another importance is that the bandaging by this tape consumes very few time. And hence saves much time. This tape is very convenient in use and quite handy.
Plaster of paris which is used for plaster of paris bandage is basically dehydrated calcined gypsum. Gypsum in a natural mineral form of CaSo42H2O This mineral occurs in various forms from hard solid rock to progmentary and granular forms. Plaster of paris is a white powder which hardens with the addition of water.
Plaster of paris is used in hospital work mainly for providing mechanical support or to immoblize various parts of the body as for instance in fractures and sprains. Plaster jackets are used to support the thorox in tuberculosis of the spine bandages saturated with dry powder are dipped in tapid water at the time of application. Dry calcium sulphate is recommended as an absorbent dressing for wounded, foul ulcers etc.
COST ESTIMATION
Plant Capacity : CREPE/POP BANDAGE,MEDICAL ADHESIVE TAPE
land & Building (2400 sq.ft) : Rs. 30.00 Lacs
Plant & Machinery : Rs. 65.50 Lacs
Working Capital for 2 Months : Rs. 68.40 Lacs
Total Capital Investment : Rs. 1.77 Cr
Rate of Return : 38%
Break Even Point : 61%
INTRODUCTION
THE INDIAN PLASTER OF PARIS:
SPECIFICATION FOR PLASTER OF PARIS BANDAGES
WHAT IS CREPE FABRIC
USES & APPLICATIONS
CREPE BANDAGES CAN BE USED:
CHARACTERISTICS AND OTHER DETAILS OF CREPE BANDAGES
WHAT ARE THE CHARACTERISTIC FEATURES OF CREPE BANDAGES?
WHAT ARE THE SIZES AND LENGTH OF CREPE BANDAGES?
WHAT IS CREPE BANDAGE MADE OF?
WHAT ARE THE DIFFERENT COLORS IN WHICH CREPE BANDAGES ARE SOLD?
HOW TO USE CREPE BANDAGES?
HOW TO WASH THE CREPE BANDAGE?
WHAT ARE THE PRIMARY AREAS IN WHICH CREPE BANDAGES ARE USED?
B.I.S. SPECIFICATION
THE FOLLWOING SPECIFICATION ARE AVAILANLE FOR REFERENCE:
PERFORMANCE TEST
PACKING
MARKING
METHOD FOR DETERMINATION OF SATURATION TIME
METHOD FOR DETERMINATION OF TIME OF SETTING
METHOD FOR DETERMINATION OF CAST BREAKING STRENGTH
METHOD FOR DETERMINATION OF CALCIUM SULPHATE
SPECIFICATION FOR PLASTER OF PARIS
USES AND SCOPE OF POP BANDAGE
USES AND APPLICATION OF MEDICAL ADHESIVE TAPE
PROPERTIES OF POP BANDAGE
GRADES OF PLASTER OF PARIS BANDAGES
OVERVIEW OF CREPE BANDAGE
ROLE AND CLASSIFICATION OF BANDAGE
ROLE OF BANDAGES-
CLASSIFICATION OF BANDAGES
TABLE: DIFFERENT TYPES OF BANDAGES
LIGHT SUPPORT
ELASTIC BANDAGES ARE MADE IN SEVERAL TYPES:
ELASTIC CREPE BANDAGES
DETAILS OF ADHESIVE TAPE
MEDICAL GRADE PRESSURE SENSITIVE ADHESIVE
SYNTHETIC RUBBER ADHESIVES
ACRYLATE ADHESIVES
SILICONE PSAS AND SOFT SILICONE GEL ADHESIVES
TAPE BACKINGS AND CARRIERS
MARKET SURVEY
GLOBAL MARKET OF MEDICAL ADHESIVE TAPE
MARKET TRENDS
KEY VENDORS
OTHER PROMINENT VENDORS
EXPORT DATA OF POP PLASTER
EXPORT DATA OF ADHESIVE MEDICAL TAPE
EXPORT DATA OF CREPE BANDAGE
MANUFACTURERS/SUPPLIERS CREPE BANDAGE
POP BANDAGES
MEDICAL ADHESIVE TAPES
MANUFACTURING PROCESS OF CREPE BANDAGE
PROCESS FLOW DIAGRAM
SIZE OF CREPE BANDAGE
DETAILS OF PROCESS
FLOW CHART
MATERIAL AND MANUFACTURING DETAILS OF CREPE BANDAGES
PRESSURE MANAGEMENT
PROCESS OF MANUFACTURE OF PLASTER OF PARIS BANDAGES
PREPARATION OF SLURRY OF THE PLASTER OF PARIS IN A MEDIUM
COATING THE SLURRY ON THE GAUZE
CUTTING OF BANDAGE TO REQUIRE SIZE
PACKING, LABELING & MARKETING
MATERIALS
SUPPORTING MATERIAL:
PLASTER OF PARIS:
DIMESIONS:
MANUFACTURE:
CALCIUM SULPHATE CONTENT:
REQUIREMENT:
REQUIREMENT FOR PLASTER OF PARIS FOR SURGICAL
PROCESS FLOW SHEET
PLASTER OF PARIS BANDAGES
DETAILS OF RAW MATERIALS
THE MAIN RAW MATERIALS ARE AS BELOW:-
1. PLASTER OF PARIS:
2. CARBOXY/-METHYL CELLULOSE.
3 HYDROXY PROPYL-METHYL CELLULOSE.
4. ETHYL CELLULOSE.
5. RECTIFIED SPIRIT.
6. DIBUTYL PHTHLATE :
7.METHYL SALICYLATE :
FORMULATION AND PROCESS OF PRESSURE SENSITIVE ADHESIVE
MANUFACTURING PROCESS OF SURGICAL TAPES
ADHESIVE MANUFACTURING:-
ADHESIVE COATING ON CLOTH:-
ROLL COATER METHOD:-
SPREADING METHOD:-
RAW MATERIAL REQUIREMENT
PROCESS FLOW SHEET
PROCESSING DETAILS OF MEDICAL ADHESIVE TAPE
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
PRESSURE SENSITIVE ADHESIVE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF MEDICAL ADHESIVE TAPE MACHINERY
PLANT ECONOMICS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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