Detailed Project Report on deep freezer manufacturing plant

DEEP FREEZER MANUFACTURING PLANT [CODE NO.3675]  


A freezer used for the quick-freezing and long-term storage of food is called deep freezer.

The term Refrigerator means an electric refrigerator and the term Refrigerator-freezer means an electric refrigerator-freezer.

Electric refrigerator means a cabinet designed for the refrigerated storage of food at temperatures above 32 degrees Fahrenheit (°F) and below 39 °F, configured for general refrigerated food storage, and having a source of refrigeration requiring single phase, alternating current electric energy input only. An electric refrigerator may include a compartment for freezing and storage of food at temperatures below 32 °F, but does not provide a separate low temperature compartment designed for the freezing and storage of food at temperatures below 8 °F.

Electric refrigerator-freezer means a cabinet which consists of two or more compartments with at least one of the compartments designed for the refrigerated storage of food at temperatures above 32 °F. and with at least one of the compartments designed for the freezing and storage of food at temperatures below 8 °F. which may be adjusted by the user to a temperature of 0 °F. or below. The source of refrigeration requires single phase, alternating current electric energy input only.


COST ESTIMATION

Plant Capacity            10 Nos/Day       
Land & Building       Rented         
Plant & Machinery                      Rs. 1.06 Cr     
Working Capital for 2 Months     Rs. 90 Lac
Total Capital Investment              Rs. 2.27 Cr
Rate of Return            68%                   
Break Even Point             52%                
 
       
INTRODUCTION    
DIFFERENCE BETWEEN FREEZING AND DEEP FREEZING    
FREEZING    
DEEP-FREEZING    
SAFETY PRECAUTIONS FOR DEEP-FREEZING    
TEMPERATURE    
HYGIENE    
STORAGE TIME    
DEFROSTING    
WORKING PRINCIPLE OF DEEP FREEZER    
PRINCIPLE:    
PROCESS OF OPERATION    
COMPRESSION:    
CONDENSATION:    
EXPANSION:    
EVAPORATION:    
TYPES OF DEEP FREEZER:    
UPRIGHT FREEZER    
CHEST FREEZERS    
COMPONENTS OF DEEP FREEZER    
BASIC COMPONENTS PARTS OF A FREEZER ARE    
1. COMPRESSOR    
2. CONDENSER    
3. EVAPORATAOR    
4. EXPANSION DEVEICES OR VALVE    
FUNCTIONS    
THE VARIOUS TYPES OF DEVICES ARE    
(A) CAPILLARY TUBE    
(B) SOLENOID VALVE    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
PRODUCTION PROCESS OF DEEP FREEZER    
OUTER TANK PREPARATION    
INNER TANK PREPARATION AND EVAPORATOR WRAPPING    
FABRICATION OF DOOR AND PU FOAMING    
FITTING INNERTANK IN OUTER TANK AND PU FOAMMING    
ASSEMBLING PROCESS    
REFRIGERENT CHARGING PROCESS    
WEIGHING IN THE CHARGE    
MEASURING SUPERHEAT    
QUALITY CONTROL AND TESTING    
QUALITY CONTROL    
TESTING    
(A) PERFORMACE TESTING    
(I) NO-LOAD TEST    
(II) NO-LOAD PERFORMANCE TEST    
(B) TYPE TESTS    
A) DOOR SEAL TEST    
B) TEST FOR MECHANICAL STRENGTH OF SHELF AND SIMILAR COMPONENTS    
C) THERMAL INSULATION TEST    
D) PRESSURE TEST    
E) HIGH VOLTAGE TEST    
F) INSULATION RESISTANCE TEST    
(C) PRODUCTION ROTUNE TEST    
(D) ACCEPTANCE TEST    
MARKING    
MARKET SURVEY    
FREEZERS    
REFRIGERATOR (FRIDGE)    
FRIDGE-FREEZER    
OWNERSHIP & STOCK    
TABLE 1 SUMMARY OF STOCK FIGURES FOR COLD APPLIANCES    
TABLE 2 OWNERSHIP & STOCK DATA SOURCES    
METHODOLOGY & KEY ASSUMPTIONS – OWNERSHIP & STOCK    
HISTORIC DATA    
TABLE 3 INTERPOLATION & BACKGROUND CALCULATIONS – OWNERSHIP
   & STOCK    
FUTURE ANALYSIS    
TABLE 4 EXTRAPOLATION & BACKGROUND CALCULATIONS – OWNERSHIP
   & STOCK    
TABLE 5 DATA ISSUES – OWNERSHIP & STOCK    
CONFIDENCE LEVEL – OWNERSHIP & STOCK    
FIGURE 2 CONFIDENCE INDICATOR FOR OWNERSHIP DATA    
SALES    
TABLE 6 COLD APPLIANCE TOTAL SALES    
TABLE 7 SALES DATA SOURCES    
METHODOLOGY & KEY ASSUMPTIONS – SALES    
HISTORIC DATA    
TABLE 8 INTERPOLATION & BACKGROUND CALCULATIONS – SALES DATA    
FUTURE ANALYSIS    
TABLE 9 EXTRAPOLATION & BACKGROUND CALCULATIONS – SALES DATA    
TABLE 10 DATA ISSUES – SALES    
INDUSTRY INSIGHTS    
INDUSTRY TRENDS    
ULTRA-LOW TEMPERATURE FREEZERS MARKET, BY TYPE    
ULTRA-LOW TEMPERATURE FREEZERS MARKET, BY APPLICATION    
GERMANY ULTRA-LOW TEMPERATURE FREEZERS MARKET SIZE,
   BY APPLICATION, 2018 (USD MN)    
ULTRA-LOW TEMPERATURE FREEZERS MARKET, BY TECHNOLOGY    
ULTRA-LOW TEMPERATURE FREEZERS MARKET, BY REGION    
ASIA PACIFIC ULTRA-LOW TEMPERATURE FREEZERS MARKET SIZE,
   BY COUNTRY, 2025 (USD MN)    
COMPETITIVE MARKET SHARE    
ULTRA-LOW TEMPERATURE FREEZERS INDUSTRY BACKGROUND    
EXPORT DATA OF DEEP FREEZER    
IMPORT DATA OF DEEP FREEZER    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF DEEP FREEZERS    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF NUT, BOLTS & SCREWS    
SUPPLIERS OF CAPILLARY TUBES    
SUPPLIERS OF G.I SHEET    
SUPPLIERS OF COPPER TUBE    
SUPPLIERS OF REFRIGERATOR COMPRESSOR    
SUPPLIERS OF REFRIGERANT GASES    
SUPPLIERS OF POLYUTHURENE CHEMICALS    
SUPPLIERS OF FREEZER PARTS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF SHEET BENDING MACHINE    
SUPPLIERS OF PUNCHING PRESS    
SUPPLIERS OF SHEARING MACHINE    
SUPPLIERS OF PU FOAMING MACHINE    
SUPPLIERS OF PRECISION MEASURING TOOLS    
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS    
SUPPLIERS OF ASSEMBLY LINE FOR FREEZER    
SUPPLIERS OF AUTOMATIC BRAZING MACHINES    
SUPPLIERS OF BRAZING MACHINES    
SUPPLIERS OF REFRIGERANT CHARGING MACHINE    
SUPPLIERS OF REFRIGERANT (HALIDE) LEAK DETECTOR    
SUPPLIERS OF AUTOMATIC VACUUM FORIMG MACHINE    
SUPPLIERS OF DG SETS    
SUPPLIERS OF EOT CRANE    
SUPPLIERS OF ELECTRICAL PANEL    
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS    
SUPPLIERS OF AIR COMPRESSORS    
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS    
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF SHOT BLASTING MACHINE    
SUPPLIERS OF JIGS AND FIXTURE    
SUPPLIERS OF SUBMERSIBLE WATER PUMP    
RAW MATERIALS      


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)