Detailed Project Report on denim fabric production

 DENIM FABRIC PRODUCTION

[CODE NO. 1966]

     Cloth food and shelter are the basic needs of every human being. In the early years of human existence human beings covered themselves  with  leaves and other such raw Products so as  to protect themselves against the natural  conditions  with  the passage  of  time man began in search for an  alternative  and  a much better way to protect himself and thus developed hand  woven cloth  slowly and gradually the technique of cloth making  gained momentum as a result of which a fine variety of clothes come into existence. Today with the rapid industrialization.  There have been new innovations in the technique of clothe  manufacturing. In India cotton has been the most popular and most widely  used cloth amongst the other varieties of cloth. But with fashion at its peak.  Denim cloth came into existence which consists of a fairly large percentage of cotton. Denim cloth was more popular in the western countries since the early 60's while India  was manufacturing  Khadi  cloth. But today as all set with fashion catching up,  Denim Jeans, Jackets etc. have become a  dream  of every  youth Denim cloth is thick and keeps the body warms.  Most of the Denim cloth is utilized in the manufacture of Jeans and Jackets. There are a variety of shades Blues, Blacks etc.

    With Denim coming enormously in vigil with fashion conscious seat of society. This area possesses a high Potential and has a great demand, which needs to be exploited.


     The use of Denim Cloth for multifarious purposes makes it most versatile demandable item.

     The  use of Denim cloth also attributes to its long  lasting quantity of the fabric i.e. the span of the usages of Denim items is  elongated  making  it  move popular  in the modern fashion conscious society where apparel also attributes a new  dimensions to human personality.



COST ESTIMATION

Plant capacity                                  20000.00 MTR/day
Land & Building (2 Acres)            Rs. 6.27  Cr
Plant & Machinery                          Rs. 7.00  Cr
W.C. for 1 Month                             Rs. 12.71 Cr
Total Capital Investment              Rs. 26.71 Cr
Rate of Return                               26%
Break Even Point                          52%


INTRODUCTION                                            
USES AND APPLICATION                                    
PROPERTIES                                            
DETAILS OF DENIM YARN                                    
MARKET SURVEY                                            
MARKET POTENTIAL OF TEXTILE INDUSTRY IN INDIA                
POLICIES AND GOVERNEMNT INCENTIVES                        
MAJOR & FOREIGN PLAYERS                                    
CHALLENGES AND FUTURE PROSPECTS                            
MANUFACTUERS/EXPORTERS OF DENIM FABRICS                    
B.I.S. SPECIFICATIONS                                        
TYPES OF STONE WASH & THEIR EFFECTS ON THE DENIM FABRIC        
MANUFACTURING PROCESS OF DENIM FABRICS                    
PROCESS IN DETAILS FOR DENIM FABRIC MANUFACTURE                
DETAILS OF DYEING                                        
DETAILS OF BLEACHING PROCESS                                
PRINTING OF COTTON FABRIC                                    
PROCESS FLOW DIAGRAM FOR DENIM FABRIC MANUFACTURE                    
PLANT LAYOUT                                               
SUPPLIERS OF PLANT AND MACHINERIES                            
SUPPLIERS OF RAW MATERIALS                                    
               
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET