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    Detailed Project Report on Detergent Cake and Powder

    Detailed Project Report on Detergent Cake and Powder
    Detailed Project Report on Detergent Cake and Powder
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      DETERGENT CAKE AND POWDER

      [EIRI/EDPR/1485](J.C.269, 407)


      INTRODUCTION

      Synthetic detergents have developed in the beginning of 20th Century and started making in-roads into the area earlier served by washing compounds i.e. soaps made traditionally from oils/fats and caustic soda. Since soaps have comparatively lesser washing characteristics in hard water than synthetic detergents, synthetic washing compounds have been able to occupy a significant market which was enjoyed by washing soaps earlier. The term detergent originated from the latin word detergine (i.e. wipe off), is now-a-days applied to all synthetic washing compounds. Synthetic detergent is not only used as household cleaning material but also have industrial applications in textiles, pesticide industry as carriers, etc

      The term detergent is used for synthetic detergents derived from petroleum products. Synthetic detergents have expanded rapidly all over the world. Their rapid development has been stimulated by the enormous and fast growth of the international petro-chemical industry. The transition from conventional hard soaps to synthetic detergent cake has been rapid and irreversible response by consumers. so that to-day, synthetic detergent accounts in most developed and under developing countries in the world. to improve detergency of the detergent cakes, powders, certain other components were added to it known as builders, synergers, fillers and brightners etc.

      The synthetic detergent industry is one of the largest chemical process industries. The most recent estimates indicate an annual U.S production of synthetic detergents of about 3 million tons with an approximate annual value of 2 billion. The industry differs from many other chemical process industries, however, in that the bulk of its production is sold directly to individuals for house hold consumption primarily as branded products, rather than to industrial or institutional users.

      Hand washing Detergent powder occupy a vital place in the present age particularly when the modern society is constantly looking for quick effective and economic cleaning agent.

      Synthetic detergent emerged as a regular industry and is closely linked with petrochemicals industry which provides the basis for its raw materials.

      Among the numerous detergent powder are available in the markets are Ariel, Surf Excel, Nirma, Wheel Ghari are the popular Brand available in the market.


      COST ESTIMATION

      Plant Capacity            1 MT/Day

      Land & Building (7200 sq.ft.)    Rs. 9.00 Lac

      Plant & Machinery                    Rs. 8.00 Lac

      Working Capital for 1 Month    Rs. 5.69 Lac

      Total Capital Investment          Rs. 24.50 Lac

      Rate of Return                          67%

      Break Even Point                      50%


      CONTENTS

      INTRODUCTION

      PROPERTIES OF DETERGENTS AND USES

      DETERGENT CAKE AND POWDER USES

      SCOPE & MARKET SURVEY

      LIST OF MANUFACTURERS OF SYNTHETIC DETERGENTS

      B.I.S. SPECIFICATIONS

      MANUFACTURERS/SUPPLIERS/ EXPORTERS OF SOAP, DETERGENTS

      DETERGENT CAKE FORMULA AND ITS MANUFACTURE

      FUNCTION OF VARIOUS COMPONENTS OF THE DETERGENT CAKE

      RAW MATERIAL REQUIREMENT

      MANUFACTURE OF DETERGENT CAKE

      FLOW SHEET OF DETERGENT BAR PROCESSING

      VARIOUS OTHER FORUMULATIONS

      WASHING POWDER MAKING MACHINE

      PROCESS OF MANUFACTURE OF DETERGENT POWDER

      PROCESS OF MANUFACTURE OF HAND WASHING DETERGENT POWDER

      PROCESS DETAILS

      PLANT LAYOUT

      COMPLETE PLANT AND MACHINERY SUPPLIERS FOR SOAP, DETERGENT CAKE AND POWDER

      SUPPLIERS OF RAW MATERIALS

      COMPLETE PLANT AND EQUIPMENTS SUPPLIERS FOR DETERGENT CAKE AND POWDERS

      SUPPLIERS OF PLANT & MACHINERY


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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