Detailed Project Report on Detergent Cake and Powder
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DETERGENT CAKE AND POWDER
[EIRI/EDPR/1485](J.C.269, 407)
INTRODUCTION
Synthetic detergents have developed in the beginning of 20th Century and started making in-roads into the area earlier served by washing compounds i.e. soaps made traditionally from oils/fats and caustic soda. Since soaps have comparatively lesser washing characteristics in hard water than synthetic detergents, synthetic washing compounds have been able to occupy a significant market which was enjoyed by washing soaps earlier. The term detergent originated from the latin word detergine (i.e. wipe off), is now-a-days applied to all synthetic washing compounds. Synthetic detergent is not only used as household cleaning material but also have industrial applications in textiles, pesticide industry as carriers, etc
The term detergent is used for synthetic detergents derived from petroleum products. Synthetic detergents have expanded rapidly all over the world. Their rapid development has been stimulated by the enormous and fast growth of the international petro-chemical industry. The transition from conventional hard soaps to synthetic detergent cake has been rapid and irreversible response by consumers. so that to-day, synthetic detergent accounts in most developed and under developing countries in the world. to improve detergency of the detergent cakes, powders, certain other components were added to it known as builders, synergers, fillers and brightners etc.
The synthetic detergent industry is one of the largest chemical process industries. The most recent estimates indicate an annual U.S production of synthetic detergents of about 3 million tons with an approximate annual value of 2 billion. The industry differs from many other chemical process industries, however, in that the bulk of its production is sold directly to individuals for house hold consumption primarily as branded products, rather than to industrial or institutional users.
Hand washing Detergent powder occupy a vital place in the present age particularly when the modern society is constantly looking for quick effective and economic cleaning agent.
Synthetic detergent emerged as a regular industry and is closely linked with petrochemicals industry which provides the basis for its raw materials.
Among the numerous detergent powder are available in the markets are Ariel, Surf Excel, Nirma, Wheel Ghari are the popular Brand available in the market.
COST ESTIMATION
Plant Capacity 1 MT/Day
Land & Building (7200 sq.ft.) Rs. 9.00 Lac
Plant & Machinery Rs. 8.00 Lac
Working Capital for 1 Month Rs. 5.69 Lac
Total Capital Investment Rs. 24.50 Lac
Rate of Return 67%
Break Even Point 50%
CONTENTS
INTRODUCTION
PROPERTIES OF DETERGENTS AND USES
DETERGENT CAKE AND POWDER USES
SCOPE & MARKET SURVEY
LIST OF MANUFACTURERS OF SYNTHETIC DETERGENTS
B.I.S. SPECIFICATIONS
MANUFACTURERS/SUPPLIERS/ EXPORTERS OF SOAP, DETERGENTS
DETERGENT CAKE FORMULA AND ITS MANUFACTURE
FUNCTION OF VARIOUS COMPONENTS OF THE DETERGENT CAKE
RAW MATERIAL REQUIREMENT
MANUFACTURE OF DETERGENT CAKE
FLOW SHEET OF DETERGENT BAR PROCESSING
VARIOUS OTHER FORUMULATIONS
WASHING POWDER MAKING MACHINE
PROCESS OF MANUFACTURE OF DETERGENT POWDER
PROCESS OF MANUFACTURE OF HAND WASHING DETERGENT POWDER
PROCESS DETAILS
PLANT LAYOUT
COMPLETE PLANT AND MACHINERY SUPPLIERS FOR SOAP, DETERGENT CAKE AND POWDER
SUPPLIERS OF RAW MATERIALS
COMPLETE PLANT AND EQUIPMENTS SUPPLIERS FOR DETERGENT CAKE AND POWDERS
SUPPLIERS OF PLANT & MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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