Detailed Project Report on di valve

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Description
How to Start Business

DI VALVE

[CODE NO 4015]

What is Valve

A valve is a device that regulates, controls, or directs the flow of a fluid by opening, closing, or partially obstructing fluid flow. A sound bit complicated? Ok, let me further simplified this. A valve is a mechanical device that controls the flow and pressure of fluid within a system or process. So basically, it controls flow & pressure.

Valves Perform Different Functions:

• Start-stop flow (on-off or isolation valves or block valves)

• Regulate flow

• Prevent flow reversal (Check valves/Stop-check valves)

• Throttling flow (control flow rate wrt. feedback from process variables - resulting in Pressure, Temperature and Level control in a system or process)

• Prevent overpressure in piping system (Pressure Relief Safety Valves)

Component of Valves

Regardless of types, all valves have the following basic parts

• Body

• Gasket

• Bonnet

• Packing

• Trim consisting of seat, closure member and stem

• Operating mechanism

Body

The body forms the primary pressure boundary of a valve and holds all the components in position. Most of the valves require an opening across the body to assembly the closure member, seat and other parts inside the valve. In order to assembly all these parts the body is partitioned to provide an opening.

Bonnet

The cover for the opening in the valve body is the bonnet. The bonnet is the second principal pressure boundary of a valve. It is cast or forged of the same material as the body and is connected to the body by a threaded, bolted, or welded joint. In check valve, it is called as cover.

Valve Trim

The sealing components of valve are called as trim of the valves. They consists of seat, closure member and stem. These components requires higher hardness, corrosion and erosion resistant properties to give long trouble-free performance of valves.

COST ESTIMATION

Plant Capacity 400 MT/Day

Land & Building (2500 sq.mt.) Rs. 2.58 Cr

Plant & Machinery Rs. 2.09 Cr

Working Capital for 2 Months Rs. 160.50 Cr

Total Capital Investment Rs. 165.40 Cr

Rate of Return 52%

Break Even Point 22%

INTRODUCTION

WHAT IS VALVE

VALVES PERFORM DIFFERENT FUNCTIONS:

COMPONENT OF VALVES

REGARDLESS OF TYPES, ALL VALVES HAVE THE FOLLOWING BASIC PARTS

BODY

BONNET

VALVE TRIM

SEAT

CLOSURE MEMBER

STEM

GASKET

PACKING

OPERATING MECHANISM

MANUAL OPERATION

GEAR OPERATION

POWER OPERATION

ACTUATORS

ELECTRIC ACTUATORS

PNEUMATIC ACTUATORS

HYDRAULIC ACTUATORS

TYPES OF VALVES

(1) GATE VALVE

GATE VALVE PARTS

SPECIFICATION OF GATE VALVE

TYPES OF GATE VALVES

THERE ARE THREE WAYS TO CLASSIFY THE GATE VALVE.

1. TYPES OF DISK

2. TYPES OF BODY BONNET JOINT

3. TYPES OF STEM MOVEMENT

ADVANTAGES OF GATE VALVE

DISADVANTAGES OF GATE VALVE

(2) NON –RETURN VALVE/CHECK VALVE

PARTS OF NON-RETURN VALVE

TYPES OF CHECK VALVES

BALL TYPE AND PLUG TYPE LIFT NRV

DUAL PLATE / DUAL DISC CHECK VALVE

SPECIFICATION OF CHECK VALVE

ADVANTAGES & DISADVANTAGES

(3) BUTTER FLYVALVE

APPLICATIONS

ADVANTAGES

DISADVANTAGES

USES AND APPLICATION

USES AND APPLICATION OF GATE VALVE

USES AND APPLICATION OF CHECK VALVE (NRV)

USES AND APPLICATIONS OF BUTTERFLY VALVE

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS

PROCUREMENT OF RAW MATERIALS

MACHINING

LAPPING

BONNET

ASSEMBLY

TESTING

PRESSURE TEST

FIGURE: EQUIPMENT OF PRESSURE TEST

FINISHING/PAINTING

FINAL INSPECTION

PACKING

DISPATCH

MARKET POSITION

KEY TARGET AUDIENCE:

PLANT LAYOUT

SUPPLIERS OF DI VALVE

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF DI CASTING

SUPPLIERS OF BRASS CASTING

SUPPLIERS OF CUTTING FLUIDS

SUPPLIERS OF EPOXY COATING POWDER

SUPPLIERS OF PLANT AND MACHINE

SUPPLIERS OF CNC LATHE MACHINE

SUPPLIERS OF CNC MACHINING CENTRE

SUPPLIERS OF METAL TESTING MACHINE

SUPPLIERS OF GRINDING MACHINE

SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES

SUPPLIERS OF METAL TESTING MACHINE

SUPPLIERS OF PRECISION MEASURING TOOLS

SUPPLIERS OF NDT INSPECTION EQUIPMENT

SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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