Detailed Project Report on dicalcium phosphate (animal feed grade from hydro chloric acid route)

DI CALCIUM PHOSPHATE
(ANIMAL FEED GRADE) FROM HYDROCHLORIC ACID ROUTE
[CODE NO. 1854]

 

     Rock phosphate is the source from which dicalcium phosphate can be  manufactured. It finds applicability as a fertilizer and animal feed. The  phosphours  pentoxide content ranges around  41-42% in the dihydrate form. The trade mark for a dentrifice grade dicalcium phosphate dihydrate is captioned as "Dicalcium phosphate victor". It is CaHPO4.2H2O plus additive. FCC grade, Which is used as polishing agent in dentrifices.

    In the shallow, medium and deep-black soils  having  the carbonate  content from 3 to 6%, the available phosphorous was highest at 60 days when superphosphate was applied, whereas in the alluvial soil containing 1% carbonate, the highest available phosphorous  was observed at 60 days when the fertilizer  applied was dicalcium phosphate.

    Dicalcium phosphate proved as effective as superphosphate on alluvial, coastal  alluvial, red and laterite  soils, but was inferior on medium-black and deltaic saline soils.

     Non granulated dicalcium phosphate appears to be an acceptable phosphate source for rice on soil other than medium black and deltaic saline.  for up  land  cereals  the  limited  available  data  indicate  that some water  soluble  phosphate  is necessary  along  with dicalcium phosphate.  For grain legumes, however, di-calcium phosphate does not seem to be a good source on alluvial, medium-black and mixed red and black soils. It may be mentioned that superphosphate supplied more calcium and additionally sulphur, which could be critical for grain legumes in some soils. the basic raw material for this product being rock phosphate.

It is found as a geological deposit on a large scale in some counties, like the USA, the USSR, Australia Morocco, Jordon. Tunisa, Egypt,Israel  and  Peru. Although  the  first  phosphate fertilizer  plant  in  India went into  production  in  1906,  an earnest search for deposits  of rock phosphate within the country was made only during the last decade, the richest deposits being discovered in Udaipur (Rajasthan)  in march 1966. phosphatic rocks  are  now  reported  to occurs in  Andhra  Pradesh,  Assam,  Bihar ,Himachal   Pradesh,  Jammu  and  Kashmir,


COST ESTIMATION

Plant Capacity                                    20 MT/day
Land & Building (2.5 Acres)             Rs. 4.50  Cr  
Plant & Machinery                               Rs. 11.18 Cr     
W.C. for 2 Months                                Rs. 2.36  Cr
Total Capital Investment                    Rs. 18.64 Cr          
Rate of Return                                      25%  
Break Even Point                                  57%

INTRODUCTION                                            
PROPERTIES & CHARACTERISTICS                                
COMPOSITION OF DICALCIUM PHOSPHATE (CAHPO4.2H2O)                
USES & APPLICATIONS                                        
B.I.S.  SPECIFICATIONS                                        
MARKET POTENTIAL                                        
ANIMAL FEEDS: PHOSPHATE SUPPLEMENTS                            
MANUFACTURING PROCESS OF DICALCIUM PHOSPHATE
FROM ROCK PHOSPHATE AND    HYDROCHLORIC ACID (HCL)                
RAW MATERIALS & UTILITIES REQUIREMENTS BLOCK DIAGRAM OF
 DICALCIUM PHOSPHATE      MANUFACTURE THROUGH HCL ROUTE            
IMPROVED PROCESS FOR THE MANUFACTURE FOR DICALCIUM  PHOSPHATE (ANIMAL FEED GRADE) USING MINERAL ACID (HYDROCHLORIC ACID,
NITRIC ACID)                                            
PROCESS IN DETAILS                                        
MANUFACTURING PROCESS OF DICALCIUM  PHOSPHATE USING H2SO4        
MANUFACTURING PROCESS OF DCP HAIFA PROCESS) USING HCL            
PROCESS FLOW DIAGRAM                                    
MANUFACTURE OF FEED GRADE DICALCIUM PHOSPHATE                
BRIEF DESCRIPTION OF DRAWING:                                
BEST METHOD                                            
COMPLETE FLOW DIAGRAM                                    
DCP INDUSTRIAL PRODUCTION    
FLUXES OF 238U RADIONUCLIDES IN DCP PRODUCTION PROCESS            
FLUXES OF 238U RADIONUCLIDES IN DCP PRODUCTION PROCESS            
THE CHLOROPHOSPHATE PROCESS FOR DICALCIUM PHOSPHATE            
REACTIONS YIELDING MONOCALCIUM CHLOROPHASPHATE                
PLANT LAYOUT                                            
TOP                                                    
MANUFACTURERS/EXPORTERS OF DI-CALCIUM PHOSPHATE
(FEED GRADE)                                            
SUPPLIERS OF MACHINERY & EQUIPMENTS (IMPORTED)                    
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)                        
SUPPLIERS OF RAW MATERIALS                                
                       

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET