Detailed Project Report on disposable biodegradable plates, cups and other products

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Description
How to Start Business

DISPOSABLE BIODEGRADABLE PLATES, CUPS AND OTHER PRODUCTS

[CODE NO.3899]

Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.

Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.

The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.

COST ESTIMATION

Plant Capacity 2500.00 KG/ Day

Land & Building (6000 Sq.Mtr) Rs 3.36 Cr

Plant & Machinery Rs 5.18 Cr

Working Capital for 2 Month Rs 1.66 Cr

Total Capital Investment Rs.10.56 Cr

Rate of Return 38%

Break Even Point 54%

INTRODUCTION

10 INCH BAGASSE ROUND REGULAR PLATE

140ML BAGASSE CUP

RANGE & VARIETY

BAGASSE AND OTHER PULP

COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL

WHAT IS BAGASSE

HOW WELL DO BAGASSE PRODUCTS HANDLE HEAT?

OVERVIEW OF BIODRADABLE CUTLERY

SUGARCANE BAGASSE PRODUCTS

ARECA LEAF CUTLERY

EDIBLE CUTLERY

RICE HUSK TABLEWARE

BAMBOO TABLEWARE

MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE

FOOD PACKAGING MARKET

INDIAN FOOD PACKAGING MARKET

CLASSIFICATION OF GLOBAL FOOD PACKAGING

MARKET SCENARIO 29

US DEMAND TO RISE 3.6% ANNUALLY THROUGH 2017

PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES

SERVICE WARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS

MARKET SCENARIO OF DISPOSABLE BIODEGRADABLE CUTLERY

PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE

DISPOSABLE CUTLERY

KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA

PROPERTIES & CHARACTERISTICS

RAW MATERIALS

PROS

CONS

BENEFITS OF THERMOFORMED FIBER

PULP THERMOFORMING AND MOLDED FIBER PACKAGING

DETAILS OF MOULDED PULP

ABOUT MOLDED PULP

FIGURE ONE: CUSHION CURVES

FIGURE TWO: DROP TEST

MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT

PROCESS FLOW DIAGRAM

PROCESS OF MOLDED PULP

SUSTAINABILITY OF MOLDED PULP

BAGASSE PULP PLATE MAKING MACHINE

THERE ARE 5 MANUFACTURING STAGES:

FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE

PULP FIBRE TABLEWARE PRODUCTION PROCESS

SUSTANABLE PLATES AND BOWLS FROM BAGASSE

PROCESS FLOW DIAGRAM

MANUFACTURING OF BAGASSE PULP

BAGASSE PULP PROCESSING

MATERIAL PREPARATION

BAGASSE PULP COOKING

BAGASSE PULP WASHING

BAGASSE PULP SCREENING

BAGASSE PULP BLEACHING

PULP TABLEWARE PRODUCTION LINE

SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION

LINE (SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD 68

SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION

LINE (SEMI-AUTO ELECTRIC HEATED) 3 TPD

TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD

(150-180 KG/HR.)

TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD

(150-180 KGS/HR.)

OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS

SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)

TURNKEY SUPPLIERS FOR DISPOSABLE BIODEGRADABLE PLATES CUPS

& OTHER PRODUCT (INDIAN)

SUPPLIERS OF PLANT AND MACHINERY (INDIAN)

SUPPLIERS ADDRESSES OF BAGASSE PULP BOARD

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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