Detailed Project Report on disposable plastic syringe (Capacity: 100000 numbers per day)

DISPOSABLE PLASTIC SYRINGE [3584]

Disposable Syringe is an instrument which is used for injecting any liquid into the body of human beings or of animals. It consists of a cylinder and an air tight piston. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood. These syringes are available in sizes varying from 2 C.C. to 100 C.C. Most popular and commonly used sizes are 2 C.C., and 5 C.C. Other sizes are also frequently used but upto lesser extent. In this project, we are manufacturing the disposable syringes with the sizes are 3 ml, 5 ml, 10 ml. 20 ml. and 50 ml.  Previously glass was used for making these syringes; the most commonly used glass is Pyrex glass. This glass is shock-resistant, temperature-resistant and has low thermal co-efficient of expansion. But with the development of plastic technology, this glass has been substituted by high grade plastics. Plastic can be used in place of glass for making syringes without any problem. Plastic syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. To test the efficiency of a syringe, close the tip with a finger and attempt to withdraw the plunger or piston. If the plunger and barrel fit perfectly, the vacuum created in the cylinder will prevent withdrawal of the plunger. The plunger should not be pulled to return rapidly due to the vacuum created or the barrel may be cracked. With the development of pharmaceutical industries the use of syringes has also developed. About 70% pharmaceutical industries are in small scale sector. The output of the small scale sector covers a wide spectrum of formulations, which includes antibiotics vitamins, anti T.B. drugs, antidysentery drugs, anti-rheumatics, haematinies, hormonal preparations, tranquilizers, analgesics and anti-phyreties. Indeed this is a very wider range of product mix. About 50 percent of the above listed drugs are injectable and for that purpose syringes are required. Disposable Syringes are being used by doctors to inject medicines through intravenous or intramuscular ways for the treatment of diseases & also by research & development personnel. Disposable syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age-old glass syringes. Moreover, the horror of AIDS worldwide has almost dispensed with the reuse of syringes and the demand of disposable syringes has increased phenomenally. Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three components construction. The number and size of injection moulding machines required depend upon syringe construction, number of mould cavities, annual production. Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance. Which is based mainly on the advantages it offers regarding cost and hygienic applications. The manufacture of plastic syringes has been developed to such a degree that the products now satisfy the requirements and standards set by Hospital and physicians. At the same time they offer the best possible technique of application to the physician and the highest possible degree of safety to the patient.

COST ESTIMATION

Plant Capacity                       1,00,000 Nos/Day  
Land & Building (15000 sq.ft)     Rs. 5.28 Cr
Plant & Machinery                    Rs. 2.85 Cr
Working Capital for 1 Month    Rs. 47 Lac
Total Capital Investment          Rs. 8.75 Cr
Rate of Return                         12%
Break Even Point                     68%



INTRODUCTION                                            
CHARACTERISTICS OF SYRINGES                                
TYPES OF SYRINGE TIPS                                    
TYPES OF SYRINGES                                        
TYPES OF HYPODERMIC NEEDLES                                
USES AND APPLICATION                                    
B.I.S. SPECIFICATION                                        
PROCESS FLOW CHART FOR DISPOSABLE SYRINGE                    
MANUFACTURING PROCESS OF DISPOSABLE SYRINGE                
LIST OF RAW MATERIAL                                    
INSPECTION AND TESTING                                    
LIMIT FOR EXTRACTABLE MATTER                                
LIMIT FOR EXTRACTABLE MATERIAL                            
LUBRICANTS                                            
NOZZLE                                                
GRADUATION POSITION OF SCALE NUMBERING                    
FLANGE OF BARREL OR FINGER GRIPS                            
PISTON                                                
DEAD SPACE VOLUM                                        
MAXMUM DEAD SPACE                                    
LEAKAGE TESTING                                        
MARKING OF UNIT CONTAINER                                
OUTER CONTAINER                                        
OVERVIEW OF DISPOSABLE PLASTIC SYRINGE IN NEPAL                
HEALTH CARE SERVICE IN NEPAL IS MOVING IN THE RIGHT DIRECTION    
ARRIERS TO EQUITABLE HEALTHCARE                            
DETAILED EXPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE        
MARKET POSITION                                        
EXPORT DATA OF DISPOSABLE SYRINGE                            
EXPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE                
IMPORT DATA OF DISPOSABLE SYRINGE                            
IMPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE                
GCC SYRINGES AND NEEDLES MARKET                            
PLANT LAYOUT                                            
MANUFACTURERS/SUPPLIERS OF DISPOSABLE SYRINGE                
COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES            
SUPPLIERS OF RAW MATERIALS                                
POLYPROPYLENE GRANULES                                    
SUPPLIERS OF THERMOPLASTIC ELASTOMER                        
SUPPLIERS OF ETHYLENE OXIDE                                
SUPPLIERS OF PRINTING INK                                    
SUPPLIERS OF PACKING PAPER                                
SUPPLIERS OF PACKING BOXES                                
SUPPLIERS OF PACKING MATERIALS                            
DISPOSABLE NEEDLE                                        
SUPPLIERS OF DISPOSABLE SYRINGE GASKET                        
SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS                           
INJECTION MOLDING MACHINE                                         
SCREEN PRINTING MACHINE                                            
STETRLIZING MACHINE                                            
AUTOMATIC BLISTER PACKING MACHINE                                
EOT CRANE                                                          
SUPPLIERS OF POWER TRANSFORMER                                           
SUPPLIERS OF ELECTRICAL PANEL                                               
SUPPLIERS OF COOLING TOWER                                                                   
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)                   
AIR POLLUTION CONTROL EQUIPMENTS                                                          
AIR CONDITIONING EQUIPMENTS                                                                   
AIR COMPRESSORS                                                                                     
PLATFORM WEIGHING MACHINE                                                                   
MATERIAL HANDLING EQUIPMENTS                                                         
FIRE FIGHTING EQUIPMENTS                                                                  
SUPPLIERS OF SUBMERSIBLE WATER PUMP                                                


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)