Detailed Project Report on disposable syringe plant (2 ml, 3 ml and 5 ml size) (body + plunger + gasket)

DISPOSABLE SYRINGE PLANT (2ML, 3ML & 5ML SIZE) (BODY + PLUNGER + GASKET) [3520]

Disposable Syringe is an instrument which is used for injecting any liquid into the body of human beings or of animals. It consists of a cylinder and an air tight piston. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood. These syringes are available in sizes varying from 2 C.C. to 100 C.C. Most popular and commonly used sizes are 2 C.C., and 5 C.C. Other sizes are also frequently used but upto lesser extent. Previously glass was used for making these syringes; the most commonly used glass is Pyrex glass. This glass is shock-resistant, temperature-resistant and has low thermal co-efficient of expansion. But with the development of plastic technology, this glass has been substituted by high grade plastics. Plastic can be used in place of glass for making syringes without any problem. Plastic syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. To test the efficiency of a syringe, close the tip with a finger and attempt to withdraw the plunger or piston. If the plunger and barrel fit perfectly, the vacuum created in the cylinder will prevent withdrawal of the plunger. The plunger should not be pulled to return rapidly due to the vacuum created or the barrel may be cracked. With the development of pharmaceutical industries the use of syringes has also developed. About 70% pharmaceutical industries are in small scale sector. The output of the small scale sector covers a wide spectrum of formulations, which includes antibiotics vitamins, anti T.B. drugs, antidysentery drugs, anti-rheumatics, haematinies, hormonal preparations, tranquilizers, analgesics and anti-phyreties. Indeed this is a very wider range of product mix. About 50 percent of the above listed drugs are injectable and for that purpose syringes are required. Disposable Syringes are being used by doctors to inject medicines through intravenous or intramuscular ways for the treatment of diseases & also by research & development personnel. Disposable syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age-old glass syringes. Moreover, the horror of AIDS worldwide has almost dispensed with the reuse of syringes and the demand of disposable syringes has increased phenomenally. Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three components construction. The number and size of injection moulding machines required depend upon syringe construction, number of mould cavities, annual production. Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance. Which is based mainly on the advantages it offers regarding cost and hygienic applications. The manufacture of plastic syringes has been developed to such a degree that the products now satisfy the requirements and standards set by Hospital and physicians. At the same time they offer the best possible technique of application to the physician and the highest possible degree of safety to the patient.

COST ESTIMATION

Plant Capacity                                                  5 Lacs Nos/Day  
Land & Building (50,000 sq.ft)                      Rs. 3.69 Cr
Plant & Machinery                                           Rs. 6.67 Cr
Working Capital for 2 Months                      Rs. 3.34 Cr
Total Capital Investment                              Rs. 14.07 Cr
Rate of Return                                                29%
Break Even Point                                           58%



OUR PROMINENT CLIENTS    
INTRODUCTION    
CHARACTERISTICS OF SYRINGES    
PARTS OF A SYRINGE    
A SYRINGE CONSISTS OF A BARREL, PLUNGER, AND TIP.    
TYPES OF SYRINGE TIPS    
1. LUER-LOK TIP    
2. PLAIN (SLIP) TIP    
TYPES OF SYRINGES    
HYPODERMIC NEEDLES    
TYPES OF HYPODERMIC NEEDLES    
BEVEL    
GAUGE    
COMMON GAUGES    
DISPOSAL OR REUSABLE    
USES AND APPLICATION    
1. USED FOR EXTRACTION OF BLOOD    
2. USED FOR VACCINATION    
3. USED FOR INJECTING OF INSULIN    
4. USED FOR ADMINISTERING ANAESTHESIA    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART FOR DISPOSABLE SYRINGE    
MANUFACTURING PROCESS OF DISPOSABLE SYRINGE    
LIST OF RAW MATERIAL    
MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY    
PP SYRINGES ARE MADE OF    
INSPECTION AND TESTING    
FREEDOM FROM PYROGENIC MATERIAL    
TEST FOR ABNORMAL TOXICITY    
FREEDOM FROM EXTRANEOUS MATTER    
LIMIT FOR EXTRACTABLE MATTER    
GENERAL    
LIMIT OF ACIDITY AND ALKALINITY    
LIMIT FOR EXTRACTABLE MATERIAL    
LUBRICANTS    
NOZZLE    
GRADUATION POSITION OF SCALE NUMBERING    
FLANGE OF BARREL OR FINGER GRIPS    
PISTON    
DEAD SPACE VOLUM    
MAXMUM DEAD SPACE    
LEAKAGE TEST    
LEAKAGE TEST BETWEEN BARREL AND PISTON    
LEAKAGE TESTING    
ACCEPTANCE CRITERIA    
PROCEDURE    
ACCEPTANCE CRITERIA    
THE TEST SHALL BE FOLLOWED AS BELOW    
STERILITY    
MARKING OF UNIT CONTAINER    
MARKING OF UNIT CONTAINER    
MARKING OF OUTER CONTAINERS    
PACKING    
OUTER CONTAINER    
MARKET POSITION    
RESEARCH AND MARKETS SYRINGES AND NEEDLES MARKET IN
    INDIA 2015 - 2020    
SYRINGES MARKET TO RISE BEYOND 8% CAGR TO 2021 DRIVEN BY DISPOSABLE SYRINGES    
EXPORT DATA OF DISPOSABLE SYRINGE    
EXPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE    
IMPORT DATA OF DISPOSABLE SYRINGE    
IMPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE    
GCC SYRINGES AND NEEDLES MARKET    
MARKET DYNAMICS    
MARKET PROJECTIONS (2016–2026)    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF DISPOSABLE SYRINGE    
COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES    
SUPPLIERS OF RAW MATERIALS    
POLYPROPYLENE GRANULES    
SUPPLIERS OF THERMOPLASTIC ELASTOMER    
SUPPLIERS OF ETHYLENE OXIDE    
SUPPLIERS OF PRINTING INK    
SUPPLIERS OF PACKING PAPER    
SUPPLIERS OF PACKING BOXES    
SUPPLIERS OF PACKING MATERIALS    
DISPOSABLE NEEDLE    
SUPPLIERS OF DISPOSABLE SYRINGE GASKET    
SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS    
INJECTION MOLDING MACHINE    
SCREEN PRINTING MACHINE    
STETRLIZING MACHINE    
AUTOMATIC BLISTER PACKING MACHINE    
EOT CRANE    
SUPPLIERS OF POWER TRANSFORMER    
SUPPLIERS OF ELECTRICAL PANEL    
SUPPLIERS OF COOLING TOWER    
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
PLATFORM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF SUBMERSIBLE WATER PUMP    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET