Detailed Project Report on electrical switches and accessories (polycarbonate based)

ELECTRICAL SWITCHES AND ACCESSORIES
(POLY CARBONATE BASED)
[CODE NO.3186]


Switches are the most prominent electrical accessory that we see in a house. Technically a switch is an electrical component that can break electrical circuit by interrupting the current or diverting it from one conductor to another. There are different types of electrical switches based on Current (Ampere) rating varying for 6A to 32A. Today modular switches are available in different colours and designs to go with our modular home or office.

Switches are broadly categorized into two main categories –Fixed Configuration. Modular and Fixed Configuration switches are switches with a fixed number of ports and are typically not expandable. This category is discussed in further detail below. Cisco Catalyst 2K, 3K and the Cisco 300/500 series are good examples of Fixed Configuration switches.

Specially designed polycarbonate switches with sleek design offers an excellent quality to customers. These switches are made of fire retardant material which offers protection against fire. Thus we keep on receiving high demands for fire retardant polycarbonate switches.

Wide range of switches in Polycarbonate are Modular Series, Mini Modular Series as well as general Switches made from GE Polycarbonate.

International companies which has the technology can be found by web sites, engineering magazines and exhibitions ect


COST ESTIMATION

Plant  Capacity                                                          :    5000.00 Pieces/day
land & Building (1500 Sq.Mtr)                                :    Rs. 1.68 Cr
Plant & Machinery                                                    :    Rs. 70.00 Lacs
Working Capital for 2 Months                                :    Rs. 35.38 Lacs
Total Capital Investment                                        :    Rs. 2.81  Cr
Rate of Return                                                          :    42%
Break Even Point                                                     :    45%


INTRODUCTION    
INJECTION MOULDING    
THE FIXED CONFIGURATION SWITCH CATEGORY IS FURTHER
BROKEN DOWN INTO:    
UNMANAGED SWITCHES:    
SMART SWITCHES (ALSO KNOWN AS LIGHTLY MANAGED SWITCHES):    
FULLY MANAGED L2 AND L3 SWITCHES:    
MODULAR SWITCHES    
EXPLORE BY BRANDS    
ANCHOR MODULAR SWITCHES    
LEGRAND MODULAR SWITCHES    
HAVELLS MODULAR SWITCHES    
ROMA MODULAR SWITCHES    
GM MODULAR SWITCHES    
SCHNEIDER ELECTRIC MODULAR SWITCHES    
PHILIPS MODULAR SWITCHES    
SIEMENS MODULAR SWITCHES    
ABB MODULAR SWITCHES    
WIPRO MODULAR SWITCHES    
C&S MODULAR SWITCHES    
RAW MATERIALS    
PROPERTIES AND CHARACTERISTICS OF POLYCARBONATE    
CLASSIFICATION OF SWITCHES    
SWITCHES ARE CLASSIFIED.    
CLASSIFICATION OF SWITCHES    
SWITCHES ARE CLASSIFIED.    
FEATURE    
ADVANTAGES    
HERE’S WHAT TO LOOK OUT FOR WHEN DISCUSSING CHOICES
  WITH YOUR CONTRACTOR:    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
KEY FINDINGS OF INDIAN MODULAR SWITCH MARKET:    
EXPORTS DATA OF ELECTRICAL MODULAR SWITCHES    
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA    
TOP SUPPLIERS    
TOP PORTS OF DISCHARGE    
IMPORTS DATA OF ELECTRICAL MODULAR SWITCHES    
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA    
TOP SUPPLIERS    
TOP PORTS OF DISCHARGE    
MANUFACTURERS/SUPPLIERS OF MODULAR SWITCH    
MANUFACTURING PROCESS OF ELECTRIC SWITCHES & ACCESSORIES    
PROCESS FLOW DIAGRAM    
RAW MATERIAL FOR SWITCHES    
CONSTRUCTION    
TERMINALS AND SCREWS    
SCREWS    
ACTUATING MECHANISM    
ASSEMBLING & TESTING    
FIXING OF METALLIC INSERTS:-    
ASSEMBLING    
TESTING    
GENERAL CONDITIONS FOR TESTS    
MARKING    
STAGES OF INJECTION MOULDING    
THE PROCESS INVOLVES    
SEQUENCE IN THE PROCESS    
IMPORTANT NOTE    
SETTING POSITION SPEED AND PRESSURE    
PRINCIPLE FOR SETTING OF INJECTION SPEED, PRESSURE & POSITION    
A TYPICAL BARREL TEMPERATURE SETTINGS    
PROCESSING LIMITATIONS FOR PC POLYMERS-GUIDELINES    
TESTING AND INSPECTION OF SWITCHES    
SUPPLIERS OF PLANT & MACHINERY (GLOBAL)
SUPPLIERS OF PLANT & MACHINERY (INDIAN)    
SUPPLIERS OF RAW MATERIALS (INDIAN)    
PLANT LAYOUT     

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET