Detailed Project Report on electroforged steel grating

0 reviews - Write a review

₹ 0 INR

Qty

Buy Now and Pay Online

Send WhatsApp

Add to Wish List

Why Choose Us

More than 40 years of experience
Managed by expert industrial consultants
ISO 9001-2015 Certified
Registered under MSME, UAM No: DL01E0012000

How we work

24/5 Research Support
Get your quesries resolved from an industry expert. Ask your queries before report or book purchase.
Custom Research Service
Speak to the our consultant to design an exclusive study to serve your research needs.
Quality Assurance
All reports are prepared by highly qualified consultants & verified by a panel of experts.
Information Security
Your personal & confidential information is safe & secure.

Description
How to Start Business

ELECTROFORGED STEEL GRATING

[CODE NO.4056]

It needs to be well noted that Electroforged Steel Grating is made using the process of electroforging. The square twisted rods are fused well into the main load bearing members. For this to be done, a very special kind of a welding machine at high tonnage and current is used. There are various advantages associated with the use of electroforged steel gratings. These gratings have a high load-bearing capacity with low dead weight. These gratings are known to depict high levels of transparency. These gratings are known to be visually attractive. These gratings depict easy installation and removal of repair and maintenance. These gratings are suitable for sites and places that require natural lighting and ventilation.

In the manufacturing process of electroforged steel gratings, the square twisted cross bars are electroforged or welded to the rectangular shape bearing bars by a process that much combines the hydraulic pressure with heavy electric current. The pre-straightened bearing bars are cut and fed directly from the attaché coils. In the manufacturing process, two crossbars are shot into the welder and placed under the electrodes by pulling hooks for simultaneous welding.

It is important to note the types of electroforged grating: smooth surface grating as well as the serrated surface grating. The process of electroforged grating is much preferred as: it leads to homogenous combination of cross bars and bearing bars, mass production, less time consumption process, economically less cost, quality finished product, dimensional accuracy, no air gap between welded joints, less waste, and much more. It is much beneficial as compared to manual weld grating.

The electroforged grating process has many applications in various industries such as – pulp and paper mills, sugar mills, waste treatment plants, glass industries, poultry and cattlefeed industries, fertilizer industries, offshore platforms, coal mines, refineries and petrochemicals, cement plants, plastic industries, and many more. The technical experts resorting to this process of electroforged steel grating refer to technical load charts for technical specifications and quality assurance.

It is worthwhile to note the features of electroforged gratings. These gratings are cross bars that are fused to different types of bearing bars to assure maximum strength and productivity. These electroforged gratings are used for walkways, steps and stairways. The steel electroforged gratings are durable and economical and are considered to be worthwhile and most versatile in nature.

It needs to be well noted that electroforged gratings provide much rigidity and strength. Most manufacturers who are competitive in this industry manufacture economical gratings that are based upon the load and span requirements of the clients. The manufacturers of the electroforged steel grating process have wide range of different open steel floor gratings. Based on the load and span requirements, the most economical gratings are manufactured by the customers. The in-house engineering departments have the best of AUTOCAD systems that offer the best of design, detail and offering facilities to convert the structural drawing to detailed grating drawing.

The standard electroforged gratings are typically available in 6 meter X 1 meter. These gratings can be produced with almost any combination of pitch size. The electroforged gratings are versatile depicting much strength and rigidity. The electroforged gratings are much manufactured by PLC controlled equipments which combine the high hydraulic pressure which is more than 100 tonnes and high electric current of approx 2200 AMPS to fuse the cross bearing bar into a joint which is absolutely seamless.

COST ESTIMATION

Plant Capacity 24 MT/Day

Land & Building (4000 sq.mt.) Rs. 3.44 Cr

Plant & Machinery Rs. 2.43 Cr

Working Capital for 2 Months Rs. 5.71 Cr

Total Capital Investment Rs. 11.86 Cr

Rate of Return 33%

Break Even Point 54%

INTRODUCTION

GRATING IS COMPOSED OF FOLLOWING MEMBER

BEARING BARS

BEARING BAR TYPES

SURFACE OF LOAD BEARING BAR IS PLAIN

CROSS BARS

TYPES OF ELECTROFORGED GRATING

(A) SERRATED GRATING

(B) PLAIN GRATING

ADVANTAGES OF USING ELECTROFORGED STEEL GRATINGS

LIMITATIONS OF ELECTRO FORGE PROCESS GRATINGS

USES AND APPLICATION

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS OF ELECTROFORGED GRATING

ELECTROFORGED PROCESS

FABRICATION OF GRATINGS:

SPOT RESSISTANCEWELDING

PRINCIPLE:

SPOT WELDING:

ADVANTAGES AND DISADVANTAGES:

ADVANTAGES:

DISADVANTAGES:

THE HOT DIP GALVANIZING PROCESS

SURFACE PREPARATION

CAUSTIC CLEANING –

PICKLING –

FLUXING –

GALVANIZING

INSPECTION

QUALITY CONTROL

INSPECTION & TESTING

FABRICATION OF GRATING

GALVANIZATION OF GRATINGS

(1) RAW MATERIAL RECEIPT

VERIFICATION OF RAW MATERIAL BY

(2) ELECTRLFORGE WELDING

VERIFICATION OF WELDING PROCESS BY

(3) CROPPING OF WELDED RODS

VERIFICATION OF CROPPING PROCESS BY

(4) CUTTING OF PANEL FOR REQUIRED SIZE

VERIFICATION OF CUTTING PROCESS BY

(5) LOOSE PART MANUFACTURING (OFFLOADED / BOUGHT OUT)

VERIFICATION OF LOOSE IN INCOMING STAGE BY

(6) FABRICATION (WELDING)

VERIFICATION OF WELDING PROCESS BY

(7) FINISHINGZ & GRINDING

VERIFICATION OF FINISHING PROCESS BY

(8) SURFACE TREATEMENT

VERIFICATION OF FINISHING PROCESS BY

(9) FINAL INSPECTION & DESPATCH

MARKET OVERVIEW

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF ELECTROFORGED GRATING

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF MILD STEEL ROD AND BAR

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS FOR ELECTRO FORGED GRATING PLANT

SUPPLIERS OF ELECTRO FORGED GRATING CUTTING MACHINE

SUPPLIERS OF MULTI SPOT WELDING MACHINE

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMER

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

Detailed Project Report (DPR) gives you access to decisive data such as:

Market growth drivers
Factors limiting market growth
Current market trends
Market structure
Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
An array of graphics, BEP analysis of major industry segments
Detailed analyses of industry trends
A well-defined technological growth with an impact-analysis
A clear understanding of the competitive landscape and key product segments

Need Customized Project Report?

Ask for FREE project related details with our consultant/industry expert.
Share your specific research requirements for customized project report.
Request for due diligence and consumer centric studies.
Still haven't found what you're looking for? Speak to our Custom Research Team

About Engineers India Research Institute:

EIRI Board is a single destination for all the industry, company and country reports. We feature large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.

Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

Our Clients

Our Approach

Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report

Why buy EIRI reports?

Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
Offer real analysis driving variables for the business and most recent business sector patterns in the business
This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
Report gives investigation and top to bottom money related correlation of real players/competitors
The report gives gauges of key parameters which foresees the business execution

Tags: Different business ideas, Successful business, Market business ideas, Best new business ideas