PUBLISHER: ENGINEERS INDIA RESEARCH INSTITUTE (EIRI), An experienced industrial consultants working over 35 years and have published over 175 technology publications
EPDM's properties allow it to be a widely used, highly versatile, synthetic rubber in both specialty and general purpose applications. Since EPDM can be processed to meet a number of different requirements, it has been adopted by many industries for a number of applications including:
- Automotive weather-stripping
- Glass-run channels
- EPDM Grommets
- Automotive seals
- Radiator, garden and appliance EPDM hoses
- EPDM Tubing
- Electrical insulations and stinger covers
- Roofing membranes
- EPDM belts
- Plastic impact modification
- Rubber mechanical goods
- Water system O rings and hoses
- Ozone exposure applications
- Automotive cooling systems
The IHS Chemical analysis that global EPDM demand will be 120 million tons in 2011 to 160 million tons in 2017, will continue to be the engine of world the EPDM consumer demand in Asia. China EPDM average annual growth rate of consumption is projected to be 11%, increased from 24 million tons in 2011 to 450,000 tons in 2017; EPDM consumption in India is expected to grow at an average annual rate of 10%.
At present, the global EPDM production of basic formation (485,000 tons / year) in North America, Western Europe (40.0 million tons / year) and Asia (38.9 million tons / year) tripod pattern.
According to reports, the EPDM projects currently under construction or planned: Shanghai Sinopec Mitsui elastomer, Co., Ltd. In China 7.5 million tons / year project, JSR company expansion project in Korea (90,000 tons / year increase to 150,000 tons / year), SK plans new 50,000 tons / year project in Ningbo, China, Jilin Petrochemical plans to increase 40,000 tons / year EPDM project, Yanchang Petroleum, Shandong Jade chemical program launched 50,000 tons / year project, Saudi Basic Industries Corp. And Exxon Mobil joint venture projects, in Saudi Arabia as well as Saudi Aramco and Sumitomo joint project.
With the gradual release of production capacity in Asia, 2015, the global EPDM total capacity will have a larger increase, production capacity is expected to more than 1.65 million tons / year.
Why to Buy this Report:
- This detailed research report helps you get a detailed picture of the EPDM RUBBER PROFILES (Weather Strips, Industrial Mono Strips etc) industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.
- The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry
- This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.
- The report provides forecasts of key parameters which helps to anticipate the industry performance
Our Approach:
- Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.
- The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players
- We use reliable sources of information and databases. And information from such sources is processed by us and included in the report
- EIRI have experienced technologists with its team to provide you the all genuine data.
EPDM RUBBER PROFILES
(Weather Strips, Industrial Mono Strips etc)
[EIRI/EDPR/1492] J.C. 277
CONTENTS
Introduction
Ethylene - propylene rubber (EPM and EPDM)
Properties of EPDM rubber
EPDM rubber material properties
The major properties of EPDM granules are as follows:
1. Excellent chemical stability:
2. Good elasticity:
3. Vivid color:
4. Made from EPDM rubber:
5. EPDM content:
6. Containing no hazardous material, non-toxic and odorless and safe.
7. Low heat absorbency for barefoot walking.
8. Economic and easy maintenance:
Specification: 7
Table 1. - properties of ethylene-propylene elastomers
Application of EPDM rubber
Feature of EPDM elastomers
Major producers of EPDM
Chemistry and manufacturing processes
Table ii – cure-site diene termonomers in ethylene-propylene elastomers
EPDM profiles:
EPDM rubber profile
Specialization:
Market survey
Industry overview in 2011
Global the EPDM market capitalization will reach $ 6.5 billion by 2017
Global demand for EPDM (ethylene propylene diene monomer) is set to increase by 1.5 million tons by 2020
Supply scenario -period 2012
Future installed capacity and production estimates from 2011 to 2020 (in metric tonnes)
Demand drivers and growth till 2020
Pattern of application sector wise demand
EPDM demand set to increase by 1.5 million metric tons by the year 2020
Projected demand supply scenario – period 2020
EPDM rubber used shred graph area wise
Market survey of EPDM rubber products including profiles in india from 2006 to 2013
Apparent consumption of EPDM products including profiles from 2006 to 2013
Estimated demand of EPDM products from 2014 to 2020
Demand supply gap till 2019-20
Raw materials required
Process flow sheet of manufacture
Formulation and processes of extruded EPDM profile
Nr/edpdm blends for extruded profile weather-strip
Table-1 formulations of nr/modified –EPDM blends for initial extrusion trials
Small scale extrusion trials
Table-2 rheometer characteristics of compounds for initial extrusion trials
A monsanto mdr 2000e at 180oc
Nr / EPDM blends for extruded profile weatherstrip
Table-3 nr and EPDM masterbatch formulations for large scale mixing and extrusion trials of soft and medium soft blend compounds..
Formulation development and processing
Table-4 extrusion ratings of large scale mixing trial compounds.
Table-5 physical properties of large-scale mixing trial compounds
Table-6 resistance of large scale mixing trial
Compounds to ageing in air for 7 days/70oc
Formulation development and processing
Table-7 formulations of nr and EPDM masterbatches for improved compression set profiles.
Table 8 effect of cure system on compression
Set of nr/modified-EPDM blends
Compound formulation of EPDM weather strip
Compound formulatin of industrial mono strip
Raw material calculation
For industrial mono strip
Formulation
EPDM test formulation-1
EPDM test formulation-2
EPDM profile making machine
Schematic figure of EPDM profiles production line
Different types of EPDM profile manufacture with same machinery
Details of machinery and equipments
Rubber extrusion
Production line for rubber profiles production
Schematic figure of profiles production line
Types of extruders
Single screw extruder:
Twin screw extruder:
Die flows
A typical profile extrusion die.
Rubber profile production line models
Rubber profile production line
Block diagram of the production
Block diagram of the production process
Vacuum calibrating stand
Haul-off
Cutting machine
Tilt stacker
Raw material
Technical know-how available at following address
Plant layout
Principles of plant layout
Plant location factors
Explanation of terms used in the project report
1. Depreciation:
2. Fixed assets:
3. Working capital:
4. Break-even point:
5. Other fixed expenses:
6. Margin money:
7. Term loans:
8. Total load:
9. Land area/man power ratio:
Implementation schedule
Effluent treatment and disposal
Standards
Tolerance limits for industrial effluent discharge
Waste treatment
Primary treatment
Secondary treatment
Tertiary treatment
Solids concentration
Typical waste solids characteristics
Equipment requirement
List of EPDM based products manufacturer in india
Suppliers of plant and machinery
Suppliers of raw material/EPDM/synthetic rubber
Carbon black
Industrial etp plant manufacture/supplier
Appendix – a :
- Cost of plant economics
- Land & building
- Plant and machinery
- Fixed capital investment
- Raw material
- Salary and wages
- Utilities and overheads
- Total working capital
- Cost of production
- Profitability analysis
- Break even point
- Resources of finance
- Interest chart
- Depreciation chart
- Cash flow statment
- Projected balance sheet
Total No. of Pages : 125
Price in India Rs. 44944/- or US $ 875/-
ISBN: 9789380772509
