Detailed Project Report on Essential Oil Extraction Plant (Steam Distillation, Solvent Extraction, Super Critical Fluid Extraction)

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ESSENTIAL OIL EXTRACTION PLANT (STEAM DISTILLATION, SOLVENT EXTRACTION, SUPER CRITICAL FLUID EXTRACTION)

[EIRI/EDPR/3812] J.C.: 1917XL

INTRODUCTION

Essential oils extracted from a wide variety of plants and herbs have been traditionally employed in the manufacture of foodstuffs, cosmetics, cleaning products, fragrances, herbicides and insecticides. Further, several of these plants have been used in traditional medicine since ancient times as digestives, diuretics, expectorants, sedatives, etc., and are actually available in the market as infusions, tablets and/or extracts.

Essential oils are also popular nowadays due to aromatherapy, a branch of alternative medicine that claims that essential oils and other aromatic compounds have curative effects. Moreover, in the last decades, scientific studies have related many biological properties (antioxidant, anti-inflammatory, antiviral, antibacterial, stimulators of central nervous system, etc.) of several plants and herbs, to some of the compounds present in the essential oil of the vegetal cells. For example, valerenic acid, a sesquiterpenoid compound, and its derivatives (acetoxyvalerenic acid, hydroxyvalerenic acid, valeranone, valerenal) of valerian extract are recognized as relaxant and sedative; lavender extract is used as antiseptic and anti-inflammatory for skin care; menthol is derived from mint and is used in inhalers, pills or ointments to treat nasal congestion; thymol, the major component of thyme essential oil is known for its antimicrobial activity; limonene and eucalyptol appear to be specifically involved in protecting the lung tissue. Therefore, essential oils have become a target for the recovery of natural bioactive substances.

COST ESTIMATION

Plant Capacity 115 Kg/Day

Land & Building (1000 sq.mt.) Rs. 2.28 Cr

Plant & Machinery Rs. 6.22 Cr

Working Capital for 2 Months Rs. 3.36 Cr

Total Capital Investment Rs. 12.49 Cr

Rate of Return 40%

Break Even Point 46%

CONTENTS

INTRODUCTION

ESSENTIAL OILS:-

THERE ARE A NUMBER OF SPICES USED ALONG WITH FOOD, NAMELY;

MAJOR RAW MATERIALS USED IN EXTRACTION OF ESSENTIAL OIL

ESSENTIAL OIL OF PLANT & HERBS

USES AND APPLICATIONS OF ESSENTIAL OIL

ESSENTIAL OILS FOR HAIR

DIFFERENT OILS ARE USED FOR DIFFERENT PROBLEMS FACED BY THE HAIR. SOME OF THEM ARE GIVEN BELOW:

A. ESSENTIAL OILS FROM FLOWERS:-

B. ESSENTIAL OILS FROM HERBS SPIKENARD OIL (JATAMANSI OIL):-

C. CINNAMON OIL:-

ZEODOARY OIL:-

ANISEED OIL:-

BEST ESSENTIAL OILS IN INDIA

ESSENTIAL OILS FROM SPICES:-

USE OF CORINDER OIL:-

USES OF ORANGE PEEL OIL (CITRUS PEEL OIL):-

PHARAMACOLOGICAL PROPERTIES OF ESSENTIAL OILS

ANTISEPTICS:

EXPECTORANTS AND DIURETICS:

SPASMOLYTIC AND SEDATIVE:

OTHERS:

TERPENES:

MONOTERPENES [C10H16]

PROPERTIES: ANALGESIC, BACTERICIDAL, EXPECTORANT, & STIMULANT.

B. SESQUITERPENES

SESQUITERPENE LACTONES:

C. DITERPENES

ALCOHOLS

ALDEHYDES

ACIDS

ESTERS

KETONES:

LACTONES

ADVANTAGE OF SCF CO2 METHOD

B.I.S. SPECIFICATION

SOURCES OF NATURAL ESSENTIAL OILS

MARKET OVERVIEW OF ESSENTIAL OIL

INDIAN MARKET SHARE OF ESSENTIAL OIL

DETAILED EXPORT DATA OF INDIA ESSENTIAL OILS

GLOBAL MARKET POSITION OF ESSENTIAL OIL

PRODUCT INSIGHTS

APPLICATION INSIGHTS

REGIONAL INSIGHTS

COMPETITIVE INSIGHTS

MAJOR PRODUCERS OF ESSENTIAL OILS

MAJOR CONSUMER OF ESSENTIAL OILS

LARGEST GLOBAL MARKET PLACES FOR ESSENTIAL OIL

PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF ESSENTIAL OILS

ANISEED ESSENTIAL OIL

CAROM ESSENTIAL OIL

CARBON DIOXIDE/CO2 EXTRACTION METHOD

SOLVENTS OF SUPERCRITICAL FLUID EXTRACTION

ESSENTIAL OIL AND ITS CHEMICAL CONSTITUENTS

CHEMICAL CONSTITUENTS OF ESSENTIAL OILS:

SOME COMPOUNDS OF ESSENTIAL OILS WITH PHYSICAL PROPERTIES AND BIOLOGICAL APPLICATIONS.

EXTRACTION METHODS OF ESSENTIAL OIL

STEAM DISTILLATION PROCESS

SOLVENT EXTRACTION

CO2 EXTRACTION

THE CO2 EXTRACTION PROCESS

DETAILS OF SOLVENT EXTRACTION METHOD

CONCRETE AND RESINOID

ABSOLUTE

CO2 EXTRACTION

SUPERCRITICAL FLUID EXTRACTION (SFE) OF ESSENTIAL OIL

EFFECT OF EXTRACTION CONDITIONS

DETAILS OF SUPERCRITICAL FLUID EXTRACTION

FIGURE. SCHEMATIC DIAGRAM OF SFE APPARATUS

PUMPS

PRESSURE VESSELS

PRESSURE MAINTENANCE

COLLECTION

HEATING AND COOLING

PROCESS OUTLINE TO MANUFACTURE ESSENTIAL OIL

FOR EXAMPLE

PERCENTAGE EXTRACTED USING SUPER CRITICAL FLUID EXTRACTION SYSTEM

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS FOR EXTRACTION OF ESSENTIAL OILS FROM FLOWERS, HERBS, SPICES BY SUPER CRITICAL FLUID (CARBON DIOXIDE)

A. EXTRACTION OF ESSENTIAL OIL FROM FLOWERS:-

FROM FLOWERS:-

B. FROM HERBS:-

1. CLEANING:-

2. WASHING:-

3. DRYING:-

4. DISINTEGRATION INTO SMALL CHIP:-

C. FROM SPICES:-

1. CLEANING:-

2. DRYING:-

3. CUTTING INTO PIECES:-

EXTRACTION OF ROSE ESSENTIAL OIL

ROSE ATTAR

EXTRACTION OF VOLATILE OILS BY SUPER CRITICAL FLUID METHOD

SFE FLOW DIAGRAM

ANALYSIS OF ESSENTIAL OILS

ANALYSIS OF CLOVE BUD OIL CO2 BY GCMS

CHROMATOGRAPHIC DATA OF EUCALYPTUS OIL

FIGURE- EXPERIMENTAL SETUP OF GAS CHROMATOGRAPHY

EXPERIMENTAL SETUP:

A GAS CHROMATOGRAPH CONSISTS OF:

COMPARE DISTILLED OILS AND SOLVENT EXTRACTED OILS (EX: ROSE)

SOLVENT EXTRACTION METHOD FOR ESSENTIAL OIL

MANUFACTURING PROCESS OF ESSENTIAL OIL BY SOLVENT EXTRACTION

PROCESS FLOW CHART

DETAILS OF HYPERCRITICAL CARBON DIOXIDE GAS CO2 EXTRACTION OF ESSENTIAL OILS

CO2 HYPERCRITICAL EXTRACTION

TESTS USES TO ENSURE ESSENTIAL OIL PURITY

USING ORGANOLEPTIC TESTING TO DETECT ESSENTIAL OIL PURITY

USING MICROBIAL TESTING TO DETECT ESSENTIAL OIL PURITY

USING GAS CHROMATOGRAPHY TESTING TO DETECT ESSENTIAL OIL PURITY

USING MASS SPECTROMETRY TESTING TO DETECT ESSENTIAL OIL PURITY

USING FOURIER-TRANSFORM INFRARED SPECTROSCOPY (FTIR) TO DETECT ESSENTIAL OIL PURITY

USING CHIRALITY TESTING TO DETECT ESSENTIAL OIL PURITY

USING ISOTOPIC ANALYSIS TESTING TO DETECT ESSENTIAL OIL PURITY

USING HEAVY METAL TESTING TO DETECT ESSENTIAL OIL PURITY

PLANT LAYOUT

SUPPLIERS OF PLANT AND MACHINERIES

ROTARY WASHER

PULVERIZERS

STRAINERS

STORAGE VESSEL

WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

POLLUTION CONTROL EQUIPMENTS

D.G. SETS

SUPPLIERS OF RAW MATERIALS

FLOWERS

GLASS BOTTLES

SUPPLIERS OF PLANT AND MACHINERIES (GLOBAL)

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

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