Detailed Project Report on ethyl acetate (cap: 30000 mt/year

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ETHYL ACETATE
(CAP: 30,000 MT/YEAR)
[CODE NO.1932)

     Ethyl acetate also called as acetic ether, acetic ester and vinegar   naphtha is chemically represented by the   formula CH3COOC2H5. It is a colorless fragrant liquid having density 0.8945 g/ml (25oC). Ethyl acetate is derived by heating Acetic Acid & Ethyl   alcohol in presence of sulphuric acid   and distilling. India has been a world pioneer in the field of alcohol based chemical industries. The growth   of   alcohol industry in India was in 3 distinct phases. The period 1937-47 was an exploratory phase into the industrial possibilities of rectified spirit. Growth of distilleries marked the second phase (1947-62) when the mainstay of the Industry was the offtake of power   alcohol   in India is used for industrial purposes particularly in the manufacture of acetone, acetaldehyde acetic acid, butanol, vinyl chloride and ethylacetate. Alcohol has been an important industrial raw material and more attention has come to be focused on alcohol in recent days.

     Ethyl acetate requirement as general solvent in coatings, plastics organic synthesis, and manufacture of smokeless powders, pharmaceuticals have made the chemical valuable product. Various grades of Ethyl Acetate are marketed. The anhydrous compound B.P 76-77oC is 99% purity and is inexpensive and suitable for most purposes. The 95-98% grade   usually containing some water, ethyl alcohol and acetic acid and may be fractional distillation.

COST ESTIMATION

Plant Capacity                                    100.00 MT/day
Land & Building (10000 Sq.Mtr)      Rs. 7.55 Cr
Plant & Machinery                               Rs. 11.30 Cr
W.C. for 1 Month                                  Rs. 14.85 Cr
Total Capital Investment                    Rs. 34.85 Cr
Rate of Return                                     34%
Break Even Point                                 46%

•PRODUCT INTRODUCTION
PROPERTIES
USES AND APPLICATIONS
BUREAU OF INDIAN STANDARDS SPECIFICATIONS
TECHNOLOGIES FOR ETHYL ACETATE PRODUCTION
PRODUCTION OF ETHYL ACETATE
GRADES OF ETHYL ACETATE
MARKET SURVEY
PRODUCTION CAPACITY, UTILIZATION AND GROWTH OF ETHYL ACETATE
EXPORT OF ETHYL ACETATE
IMPORT OF ETHYL ACETATE
GLOBAL SCENARIO OF ETHYL ACETATE
MAJOR GLOBAL ETHYL ACETATE PRODUCERS
MANUFACTURING PROCESS OF ETHYL ACETATE
PROCESS IN DETAILS
DIFFERENCES BETGWEEN STOICHIOMETRIC AND AZEOTROPIC WATER COMPOSITION
PRODUCTION OF HIGH PURITY ETHYL ACETATE USING A BATCH REACTIVE DISTILLATION
SAFETY ASSESSMENT AND RISK MANAGEMENT RECOMMENDATION
PROCESS FLOW SHEET MANUFACTURE OF ETHYL ACETATE
PROCESS FLOW SHEET
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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