Detailed Project Report on eva ethylene vinyl acetate compound liquid-emulsion

EVA (ETHYLENE VINYL ACETATE) COMPOUND
(LIQUID-EMULSION)
[CODE NO.8436]  

Making of EVA (Ethylene Vinyl Acetate) compound is a new development in E.V.A. formulations. For the compounding purposes, for EVA, E.V.A. products, among the other ingredients, EVA Base, EVA 2825 constitutes a conspicuous along with other ingredients.

These outstanding physical property of EVA for the best advantage is its plasticity due to which the EVA is employed in various applications. Its weather resistivity and carrying and cushioning features as general properties have an importance and the significance everywhere.

EVA compound is prepared by mixing process by mixing the ingredients.

EVA Emulsion is a milky white Ethylene-Vinyl Acetate copolymer emulsion without any plasticizer. Because of its ethylene content to make a drying to a clear, soft and flexible film with low surface tackiness, but exhibiting very  good adhesion to a wide range of non porous material, especially Polyvinyl  Chloride (PVC) should be mentioned.

EVA emulsion also shows a good resistance against aging, light or saponification. it is broadly used as a particularly suitable raw material for the formulation of adhesives for difficult substrates, such as lacquered surfaces and plastic films in the packaging and paper industry. EVA emulsion also have a good compatibility with resin solutions, soft resins, plasticizers, solvents and extenders.


COST ESTIMATION

Plant  Capacity                                             :    10.00 MT/day                                      
land & Building (1200 Sq.Mtr)                   :    Rs. 1.53 Cr
Plant & Machinery                                        :    Rs. 77.00 Lacs
Working Capital for 2 Months                    :    Rs. 05.07 Cr
Total Capital Investment                             :    Rs. 7.44 Cr
Rate of Return                                              :    38%
Break Even Point                                         :    38%

INTRODUCTION    
PROPERTIES & CHARACTERISTICS OF EVA    
ETHYLENE-VINYL ACETATE    
USES AND APPLICATION OF EVA LIQUID (EMULION)    
CHARACTERISTICS OF EVA LIQUID (EMULSION)    
MARKET SURVEY    
ADHESIVES MARKET BY TYPE    
SPECIFICATION OF EVA LIQUID (EMULSION)    
FEATURES:    
SPECIFICATIONS:    
SAFETY HANDLING AND STORAGE    
FORMULATION OF EVA COMPOUND (LIQUID)    
MANUFACTURING PROCESS OF EVA    
(ETHYLENE VINYL ACETATE)    
COMPOUND, LIQUID (EMULSION)    
PROCESS FLOW DIAGRAM    
SYNTHESIZING AND CHEMISTRY OF VAE EMULSION    
THE CHEMISTRY OF VAE EMULSIONS    
POLYMERIZATION OF ETHYLENE AND VINYL ACETATE    
AUTOCLAVE TECHNOLOGY    
POLYMERIZATION SECTION    
PRODUCT QUALITY    
PRODUCTION OF ETHYLENE    
VINYL ACETATE COPOLYMER    
MATERIAL SAFETY DATA SHEET OF EVA    
HAZARDS IDENTIFICATION    
INDIVIDUAL PROTECTION MEASURES:    
PHYSICAL AND CHEMICAL PROPERTIES    
SOLVENT SOLUBILITY    
STABILITY AND REACTIVITY    
PRINCIPLES OF PLANT LAYOUT    
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS    
PRIMARY FACTORS    
SPECIFIC FACTORS    
EXPLANATION OF TERMS USED    
IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
INTRODUCTION    
PROJECT HANDLING    
PROJECT SCHEDULING    
PROJECT CONSTRUCTION SCHEDULE    
TIME SCHEDULE    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
ETHYLENE VINYL ACETATE (EVA)    
POLY VINYLE ALCOHOL    
CALCIUM CARBONATE    
SORBITAN MONOOLEATE    
MONO ETHYLENE GLYCOL    
DISTILLED WATER    
PACKAGING MATERIALS HDPE DRUM    
SUPPLIERS OF PLANT AND MACHINERY    
STORAGE TANK    
STORAGE VESSEL    
PACKAGING MACHINE    
INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS    
MATERIAL HANDLING EQUIPMENTS    
BOILERS    
COOLING TOWER    
LABORATORY EQUIPMENTS    
D.G. SETS    

        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET