Detailed Project Report on extra neutral alcohol with maize as raw material

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EXTRA NEUTRAL ALCOHOL WITH MAIZE AS RAW MATERIAL [CODE NO.3658]

Neutral spirit is ethanol, which will only have the characteristic taste and odour of ethanol. It is manufactured from molasses, grains and other carbohydrate raw materials.

In order to classi~ the different types of neutral spirit according to the raw materials used for the manufacture, the value of the raw material should be prefixed as follows.

Molasses Neutral Spirit

Neutral spirit made from molasses will be called molasses neutral spirit.

Grain Neutral Spirit ,

Neutral spirit made from grain or malt will be named as grain neutral spirit.

Similarly prefix will be used according to raw material used for manufacture.

COST ESTIMATION

Plant Capacity           15 KL/Day
Land & Building (2.5 Acres)     Rs. 4.85 Cr
Plant & Machinery                     Rs. 8 Cr
Working Capital for 1 Month    Rs. 1.61 Cr
Total Capital Investment             Rs. 15.06 Cr
Rate of Return           18%
Break Even Point            66%



INTRODUCTION
MOLASSES NEUTRAL SPIRIT
GRAIN NEUTRAL SPIRIT,
USES AND APPLICATION
B.I.S. SPECIFICATION
ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION
PROPERTIES
PROPERTIES OF ETHYL ALCOHOL
MARKET POSITION OF INDIAN MADE FOREIGN LIQUOR
INDIAN SPIRITS MARKET SIZE AND GROWTH OPPORTUNITY
STRUCTURAL CHANGES IN THE INDUSTRY MAKES INDIAN SPIRITS
   MARKET MORE ATTRACTIVE
ENTRY OF GLOBAL MAJORS
SHIFT FROM VOLUME GROWTH TO VALUE GROWTH
INCREASING PREMIUMISATION–IMPROVING PRODUCT-MIX
VODKA TO OUTPERFORM OVERALL IMFL GROWTH IN THE COMING YEARS
KEY DRIVERS FOR GROWTH OF LIQUOR CONSUMPTION IN INDIA
INCOME GROWTH
ATTRACTIVE DEMOGRAPHICS
UNDERPENETRATED MARKET
RURAL CONSUMPTION TO GROW 3.8X AND TIER 2 & BELOW CITIES
   TO GROW 4.4X BY 2025
FINANCIAL ANALYSIS
REVENUE TO RISE 5% IN FY18, 6% IN FY19
BRANDED IMFL 73% OF REVENUE; CONTRIBUTION OF COUNTRY
   LIQUOR, BULK SPIRITS ON THE DECLINE
PREMIUMISATION STRATEGY PAYING OFF
EXPECT SALES CAGR OF 6% OVER FY17-19E
WE EXPECT RDCK'S SALES TO GROW AT A CAGR OF 6%
   OVER FY17-19E DRIVEN BY:
EBITDA MARGIN TO EXPAND BY 130BPS OVER FY17-19E
EXPECT INPUT COSTS TO INCREASE 5%
CONSUMPTION OF ALCOHOLIC BEVERAGES IN INDIA FROM 2016
   TO 2020 (IN BILLION LITERS)
MARKET POSITION OF EXTRA NEUTRAL ALCOHOL
THE RISE IN DEMAND FOR EXTRA NEUTRAL ALCOHOL
PRESENT MANUFACTURERS OF ENA
OVERVIEW OF MAIZE IN INDIA
AREA, PRODUCTION AND PRODUCTIVITY OF MAIZE IN INDIA
   FROM 1979-80 TO 2015-16
TOP FIVE MAIZE PRODUCING COUNTRIES IN THE WORLD
   IN 2018 (MILLION METRIC TONS)
INDIA’S MAIZE BALANCE SHEET
DOMESTIC CONSUMPTION BREAK UP FOR 2017-18 F (IN MILLION METRIC TONNES)
MONTH-WISE AVERAGE PRICES OF MAIZE AT VARIOUS MARKETS
PRICES AND ARRIVALS OF MAIZE AT KESAMUDRAM MARKET
   IN THE MONTH OF APRIL 2018
MANUFACTURING PROCESS OF ENA FROM MAIZE
PROCESS FLOW DIAGRAM
BLOCK DIAGRAM OF ENA (EXTRA NEUTRAL ALCOHOL)
PROCESSING DETAILS OF ETHANOL FROM GRAIN
PACKAGING AND MARKING OF ENA
PACKING
MARKING
BIS CERTIFICATION MARKING
STANDARD MARK.
HANDLING AND STORAGE OF EXTRA NEUTRAL ALCOHOL
TESTING METHOD FOR ENA
TEST METHODS
QUALITY OF REAGENT
OUTLINE OF THE METHOD
REAGENTS
IODINE SOLUTION
STARCH INDICATOR
PROCEDURE
CALCULATION
OUTLINE OF THE METHOD
APPARATUS
REAGENT
PROCEDURE
MATERIAL SAFETY DATA SHEET FOR EXTRA NEUTRAL ALCOHOL
CHEMICAL HAZARDS
BIOLOGICAL HAZARDS
HEALTH EFFECTS – EYES
HEALTH EFFECTS – SKIN
HEALTH EFFECTS – INGESTION
HEALTH EFFECTS – INHALATION
CARCINOGENICITY
MUTAGENICITY
REPRODUCTIVE HAZARDS
FIRST AID MEASURES
PRODUCT IN EYE
PRODUCT ON SKIN
PRODUCT INGESTED
PRODUCT INHALED
FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA
SPECIAL HAZARDS
PROTECTIVE CLOTHING
ACCIDENTAL RELEASE MEASURES
PERSONAL PRECAUTIONS
ENVIRONMENTAL PRECAUTIONS
SMALL SPILLS
LARGE SPILLS
HANDLING AND STORAGE
SUITABLE MATERIALS
HANDLING/STORAGE PRECAUTIONS
ENGINEERING CONTROL MEASURES
GENERAL METHODS INCLUDE
PERSONAL PROTECTION – RESPIRATORY
PERSONAL PROTECTION – HAND
PERSONAL PROTECTION – EYE
PERSONAL PROTECTION – SKIN
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
MAIZE
ENZYMES
DRY YEAST
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERIES
SILOS FOR MAIZE
MAGNETIC SEPARATOR
COOLING TOWERS
SCRUBBER
MATERIAL HANDLING EQUIPMENTS
ETP PLANTS
YEAST SLURRY TANKS


APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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