Detailed Project Report on Fasteners (Nuts and Bolts) Used In Oil and Gas

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FASTENERS (NUTS AND BOLTS) USED IN OIL AND GAS

[EIRI/EDPR/1539] J.C. 332US$

INTRODUCTION

Nuts and Bolts are most commonly used items in the family of industrial fasteners and their demand is fast increasing due to expansion of industries in the country. Bolt is a piece of metal rod whose one end is upset and at the other end threading is done. Nut is a device which rolls on bolt threads. In nuts, internal threading is done while bolts bear external thread. Screw, demonstrate their true merit in the movements, assembly etc, of wooden components. Screws are most popular as fasteners which assemble, or join parts together to be made into a complete unit.

Nuts and Bolts are available in various sizes and shapes. The kind of the classification of bolts and nuts may broadly be those made by the cold and hot process plant (i.e. cold formed & not formed fasteners). Bolts are manufactured by forging (upsetting) and extrusion methods mainly.

Nuts and Bolts are used by the existing industries, repair workshops etc. The sale of these items is increasing day-by-day. As such there is a very good scope for establishment of a few small scale units for the manufacture of nuts and bolts. Nuts are plain, square or hexagonal in shape with flat chambered, or washer crowned top. Like bolts, nuts may be finished or unfinished and may be regular or heavy type. Nuts for special purposes includes, jam nuts, used as locking devices to keep regular nuts from loosening, castellated and slotted nuts, having a square or round bottom slot to accommodate a cotter pin or safety wire which holds them in place, used in automotive and allied fields on operating machinery wing and knurled nuts, designed for use. Where the nut is tightened or loosened with finger pressure only, and nuts for use on track bolts, stove bolts and machine bolts.

COST ESTIMATION (US$)

Plant Capacity                                             13.33 MT/Day
Land & Building (4000 Sq.Mtr)                  US$ 2.18 Lacs
Plant & Machinery                                        US$ 2.79 Lacs
W.C. for 2 Months                                         US$ 6.83 Lacs
Total Capital Investment                              US$ 12.44 Lacs
Rate of Return                                              82%
Break Even Point                                         41%

CONTENTS

INTRODUCTION

PRECISION HIGH TENSILE FASTENERS

USES AND APPLICATIONS

EFFECTIVE USE OF FASTENERS

MARKET SURVEY

ASTM STANDARD

RAW MATERIALS

MAIN RAW MATERIAL

WEDGE & PROOF TESTS

QUALITY CONTROL SET-UP (FOR HT FASTENERS)

PROCESS FLOW CHART FOR (M.S BOLT)

PROCESS FLOW CHART FOR (H.T BOLT)

PROCESS FLOW CHART FOR NUT

MANUFACTURING PROCESS OF BOLTS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

PLANT LAY OUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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