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    Detailed Project Report on fibc bag manufacturing unit

    Detailed Project Report on fibc bag manufacturing unit
    Detailed Project Report on fibc bag manufacturing unit
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      FIBC BAG MANUFACTURING MACHINE
      [CODE NO.4002]  
       
       
      Bulk Bags, also known as (FIBCs) Flexible Intermediate Bulk Containers are a wonderful way for transportation and storage of powders or flakes or other products which can freely flow.
      A FIBC (Flexible Intermediate Bulk Container) commonly referred to as a “Bulk Bag”, “Big Bag” or “Tote” is an intermediate bulk container, having a body made of a flexible woven material (typically polypropylene), which • Is handled mechanically by fork lift trucks, cranes or hoists when filled. 
      • Is designed to be lifted from the top by means of integral, permanently attached devices (lift loops, stevedores or sleeves). 
      • Is intended for shipment of solid material in powder, flake, or granular form. 
      • Does not require further packaging The dimensions, handling, filling, discharging and barrier features of a FIBC can be customized based on the needs of the customer. FIBCs typically hold anywhere from 1000 – 4000 lbs (500 – 2000 kg) of product.
      FIBCs are most often made of thick woven polyethylene or polypropylene, either coated or uncoated, and normally measure around 45–48 inches (114–122 cm) in diameter and varies in height from 100 to 200 cm (39 to 79 inches). Its capacity is normally around 1,000 kg or 2,200 lb, but the larger units can store even more. A bulk bag designed to transport one metric ton (0.98 long tons; 1.1 short tons) of material will itself only weigh 5–7 lb (2.3–3.2 kg).
       
       
      COST ESTIMATION
       
      Plant Capacity            16 MT/Day  
      Land & Building (6000 sq.mt.)  Rs. 5.19 Cr    
      Plant & Machinery               Rs. 14.58 Cr 
      Working Capital for 1 Month    Rs. 3.15 Cr 
      Total Capital Investment        Rs. 23.46 Cr 
      Rate of Return                  26%
      Break Even Point                65%
       
       
       
      INTRODUCTION
      PROJECT LOCATION
      MAP
      TRANSPORT AND CONNECTIONS
      HISTORY OF FIBC
      THE 1940S AND HUMBLE BEGINNINGS
      20 YEARS AHEAD AND 50 YEARS AGO
      USES AND APPLICATION
      USES OF FIBC BAGS FOR BULK TRANSPORTATION
      1. TRANSPORTING FINE POWDERS
      2. TRANSPORTING FOOD GRADE PRODUCTS
      3. TRANSPORTING PHARMACEUTICAL PRODUCTS
      4. TRANSPORTING CHEMICALS
      5. TRANSPORTATION OF AGRICULTURAL PRODUCTS
      6. TRANSPORTATION OF BUILDING/CONSTRUCTION MATERIALS
      7. TRANSPORTATION OF MINERALS AND POWDERED METALS
      8. PETROLEUM PRODUCTS TRANSPORTATION
      9. TRANSPORTATION OF PLASTICS
      10. WOOD AND PAPER TRANSPORTATION
      PROPERTIES OF FIBC BAG
      CALCULATION OF FIBC BAG
      CALCULATE THE WEIGHT OF A FIBC BAG
      CALCULATE BAG CAPACITY
      CALCULATE BAG SIZE
      WHY USE FIBC BAG/BULK BAG
      1. FLEXIBILITY
      2. EASY TO FILL AND DISCHARGE
      3. BULK BAGS ARE ENVIRONMENTALLY FRIENDLY
      4. BULK BAGS ARE COST EFFECTIVE
      5. FAST AND EASY TO TRANSPORT
      6. EXCITING PRINTING OPTIONS
      TYPES OF FIBC
      TYPE A BULK BAGS
      SAFE USE FOR TYPE A BULK BAGS:
      DO NOT USES TYPE A BULK BAGS FOR:
      TYPE B BULK BAGS
      TYPE B BULK BAGS
      DO NOT USE TYPE B BULK BAGS FOR:
      TYPE C BULK BAGS
      SAFE USE FOR TYPE C BULK BAGS:
      DO NOT USE TYPE C BULK BAGS:
      TYPE D BULK BAGS
      SAFE USE FOR TYPE D BULK BAGS:
      DO NOT USE TYPE D BULK BAGS:
      MARKET SURVEY
      FIBC CONDUCTIVE BAGS: MARKET DYNAMICS
      SEGMENTAL ANALYSIS
      REGIONAL ANALYSIS
      FIBC CONDUCTIVE BAGS: MARKET SEGMENTATION
      FIBC CONDUCTIVE BAGS MARKET: REGIONAL OUTLOOK
      FIBC CONDUCTIVE BAGS MARKET: KEY PLAYERS
      MAUFACTURING PROCESS
      EXTRUSION
      WEAVING
      LAMINATION / COATING (OPTIONAL)
      CUTTING
      PRINTING
      WEBBING
      SEWING
      INSPECTION
      TOP LIFT TESTING
      PACKING / BALING / PALLETIZING
      STORAGE
      BAG DESIGNS
      U-PANEL FIBC
      CIRCULAR / TUBULAR FIBC
      FOUR-PANEL FIBC
      CONICAL FIBC
      SINGLE AND DOUBLE LOOP FIBC
      TUNNEL LIFT FIBC
      LOOP CONSTRUCTION
      TOP FILLING OPTIONS
      BULK BAGS TOP FILLING OPTION ARE AS UNDER:-
      FIBC TESTING
      FIBC DESIGN & CONSTRUCTION TYPES
      CYCLIC TESTING FOR BULK BAGS
      BELOW IS A COMPARATIVE TABLE TO UNDERSTAND THE DIFFERENCES 
          BETWEEN 5:1, 6:1 AND 8:1 SAFETY FACTOR OF THE BAG.
      COMPRESSION TEST*
      FIBC DROP TEST*
      TEAR TEST*
      ULTRA VIOLET RADIATION
      MARKING AND LABELLING FIBC
      MACHINERY SUPPLIERS
      RAW MATERIAL SUPPLIERS
      PP (POLYPROPYLENE HOMOPOLYMER)
      POLYETHYLENE (LOW DENSITY POLYETHYLENE)
      CACO3 (CALCIUM CARBONATE) NATURAL
      UV INHIBITORS (ULTRA VIOLET)
      COLOR PIGMENTS
      MACHINERY PHOTOGRAPHS
      EXTRUSION TAPE LINE (FIBC TAPES)
      WEAVING-CIRCULAR LOOM (HEAVY DUTY FABRICS)
      LAMINATION / COATING (OPTIONAL)
      PRINTING
      WEBBING
      SEWING
      FIBC CONVERSION (CUTTING)
      INSPECTION
      RAW MATERIAL PHOTOGRAPHS
      PP (POLYPROPYLENE HOMOPOLYMER)
      POLYETHYLENE (LOW DENSITY POLYETHYLENE)
      CACO3 (CALCIUM CARBONATE) NATURAL
      UV INHABITORS (ULTRA VIOLET)
      PRODUCT PHOTOGRAPHS
       
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       

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