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    Detailed Project Report on fibre glass sheet (pultrusion process)

    Detailed Project Report on fibre glass sheet (pultrusion process)
    Detailed Project Report on fibre glass sheet (pultrusion process)
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      FIBRE GLASS SHEET (PULTRUSION PROCESS)
       [CODE NO.1846]



           By now fibre glass reinforced plastic/Fibre corrugated sheet industry is  about 20 year old.  There were two or three small moulding companies which were fabricating items like bath  tubs, helmets  and corrugated sheets in the year 1960.  In that period both resin as well as glass fibre were imported. In 1962-63, Bakelite Hylam Ltd., started producing fibre glass since then the fiber  glass  Reinforced Plastics Industry has made tremendous stride. The fibre glass Reinforced Plastics Industry  owes  its progress to the enthusiasm of the raw material manufacturers, designer's and moulders and  of course  the  end  users. The Reinforced Plastic Industry has Justified the confidence that the corrosion protection industry has reposed on it by enabling import  substitution, earing of foreign exchange through  export and new development of products.  Fibre Glass Reinforced Plastics (FRP) are essentially structural materials of composite materials. As a matter of fact, modern composites owe's their genesis to glass-fibre reinforced polyester  developmention  the 1940's.


      COST ESTIMATION

      Plant Capacity                                       2400.00 SQ.MTR/day
      Land & Building (4000 Sq.Mtr)           Rs 1.39 Cr  
      Plant & Machinery                                 Rs 79,00 Lacs      
      W.C. for 2 Months                                 Rs.4.29 Cr
      Total Capital Investment                     Rs 6.47 Cr          
      Rate of Return                                       29.%  
      Break Even Point                                  43%

      INTRODUCTION                                            
      USES & APPLICATION                                        
      PROPERTIES                                            
      B.I.S. SPECIFICATION                                        
      MARKET SURVEY                                            
      GLOBAL MARKET SCENARIO                                    
      PRESENT MANUFACTURERS OF FRP SHEET                        
      TYPES OF GLASS FIBER                                    
      TABLE OF SOME COMMON FIBERGLASS TYPES                    
      CHALLENGES OF THERMOPLASTIC PULTRUSION                    
      TECHNOLOGY OF PULTRUSION                                
      FIBRE GLASS TECHNOLOGY                                    
      PROCESSES                            
      PROCESS FLOW DIAGRAM                                    
      DETAILS OF PULTRUSION                                    
      MANUFACTURING PROCESS OF FRP SHEET USING SPRAY MOULDING        
      PROCESS FLOW SHEET                                    
      PLANT LAYOUT                                            
      SUPPLIERS OF RAW MATERIALS                                
      SUPPLIERS OF PLANT AND MACHINERIES                        


      APPENDIX – A :

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET                              

       

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