Detailed Project Report on FISHMEAL AND FISH-OIL FACTORY OF CAPACITY TO HANDLE 100 TON OF RAW MATERIAL IN A DAY

FISHMEAL AND FISH-OIL FACTORY OF CAPACITY TO HANDLE 100 TON OF RAW MATERIAL IN A DAY
[CODE NO.3309]  


Fishmeal is the crude flour obtained after milling and drying fish or fish parts, while fish oil is usually a clear brown/yellow liquid obtained through the pressing of the cooked fish. Many different species are used for fishmeal and fish oil production, with oily fish, especially anchoveta, the main groups of species utilised. A significant, but declining, proportion of world fisheries production is processed into fishmeal and fish oil thereby contributing indirectly to human consumption when they are used as feed in aquaculture and livestock raising.

Fishmeal (FM) and fish oil (FO) are produced mainly from sustainably managed stocks of fish for which there is little or no demand for human consumption. Non official estimates of the contribution of fish by-products and processing waste, rather than whole fish, to the total volume of FM and FO produced indicate it is now about 25-35% and this figure is expected to grow.

These two fish products are manufactured in EU approved dedicated manufacturing plant and through a safety monitored supply chain. FM is never produced in the same factories as meat and bone meal. There are three different products sold as meal:

•    High quality - usually for small-scale aquaculture units (trout farms) or marine species.

•    LT (low temperature) meal - is highly digestible and used in salmon and piglet production.

•    Prime FAQ (fair average quality) - lower protein content feed ingredient for pigs and poultry.


COST ESTIMATION

Plant  Capacity                                  :       FISH MEAL & FISH OIL
land & Building (6000 Sq.Mtrs)      :    Rs. 2.38  Cr
Plant & Machinery                             :    Rs. 3.82  Cr
Working Capital for 1 Month           :    Rs. 14.80 Cr
Total Capital Investment                  :    Rs. 21.95 Cr
Rate of Return                                    :    48%
Break Even Point                                :    35%

INTRODUCTION    
PRODUCTION AND CONSUMPTION    
THE MAIN FISH SOURCES BY COUNTRY ARE:    
PROJECT PROPOSAL    
PURPOSE OF THE DOCUMENT    
PROJECT PROFILE    
PROJECT BRIEF    
RAW MATERIAL    
OPPORTUNITY RATIONALE    
PROPOSED PRODUCT MIX    
MARKET ENTRY TIMING    
PROPOSED LOCATIONS    
OPPORTUNITIES & THREATS    
OPPORTUNITIES    
THREATS    15
RAW MATERIALS    
PRESERVATION OF THE RAW MATERIAL    
COMPOSITION AND NUTRITIONAL VALUE OF FISH MEAL    
USES & APPLICATION    
MARKET SURVEY    
WORLD PRODUCTION, SUPPLY AND CONSUMPTION OF FISHMEAL    
FISHMEAL AND FISH OIL TRENDS    
WORLD FISHMEAL PRODUCTION 2006 - 2015 (‘000MT)    
TOTAL WORLD PRODUCTION OF FISHMEAL 1998 TO 2015 TONES    
GLOBAL SUPPLY OF FISHMEAL 1997 TO 2015 (‘000MT)    
FISHMEAL PRODUCTION BY TOP 15 COUNTRIES 2008 TO 2015    
(RANKED ACCORDING TO 2015 FIGURES) (000MT)    
FISHMEAL PRODUCTION – OVERVIEW OF RAW MATERIAL USED    
FISHMEAL PRODUCTION – RAW MATERIAL USED (000T)    
FISHMEAL PRODUCTION – RAW MATERIAL FROM BY-PRODUCT (000T)    
FISHMEAL PRODUCTION – MAIN SPECIES USED    31
FISHMEAL PRODUCTION – MAIN SPECIES USED 2013    
KEY FEED MANUFACTURERS – SPECIES USED IN FISHMEAL
PRODUCTION – BIOMAR, SKRETTING AND EWOS, 2015    
WORLD FISHMEAL USE BY SECTOR    
CHANGING USES OF FISHMEAL FROM LAND ANIMAL FEED
TO FISH FEED 1960 TO 2010    
WORLD FISHMEAL MARKET USE BY SECTOR 2005 – 2015 (000MT)    
WORLD FISHMEAL MARKET USE BY SECTOR IN 2015 (000MT)    
WORLD FM – IMPORTS AND EXPORTS    
FISHMEAL EXPORTS BY TOP 15 COUNTRIES 2008 TO 2015 (RANKED ACCORDING TO 2015 FIGURES) (000MT)    
FISHMEAL IMPORTS BY TOP 15 COUNTRIES 2008 TO 2015 (RANKED ACCORDING TO 2015 FIGURES) (000T)    
WORLD FM – FISHMEAL COMPOSITION    36
COMPOSITION OF 1ST, 2ND AND 3RD GRADE FISHMEAL    
WORLD PRODUCTION, SUPPLY AND CONSUMPTION OF FISH OIL    
WORLD FISH OIL PRODUCTION 2006 - 2015 (‘000MT)    
FISH OIL PRODUCTION BY TOP 15 COUNTRIES 2008 TO 2015
(RANKED ACCORDING TO 2015 FIGURES) (000MT)    
KEY FEED MANUFACTURERS – SPECIES USED IN FISH OIL
PRODUCTION – BIOMAR AND SKRETTING, 2015    
WORLD FISH OIL – USE BY SECTOR    40
WORLD FISH OIL MARKET USE BY SECTOR IN 2015 (000MT)    
WORLD FISH OIL MARKET USE BY SECTOR 2005 – 2015 (000MT)    
EUROPEAN FISHMEAL PRODUCTION 2006 TO 2014    
EUROPEAN FISHMEAL PRODUCTION 2010 TO 2015    
EUROPEAN FM CONT’D – USE BY COUNTRY    
EUROPEAN FISHMEAL CONSUMPTION 2009 (EU-27 + NORWAY) (1,000,000MT)    
EUROPEAN FISH OIL – PRODUCTION    
EUROPEAN FISH OIL PRODUCTION 2010 TO 2015 (TONES)    
FISH MEAL FOR AQUACULTURE & FARMING    
TABLE. COMPOSITION OF DRY PELLETS FOR TROUT.    
TABLE: COMPOSITION OF WET MINK FEED.    
TABLE: PERCENT COMPOSITION OF DIFFERENT TYPES OF 999 FISH MEAL
FISH MEAL SPECIFICATIONS    
B.I.S. SPECIFICATION    
PRODUCTION DETAILS OF FISH MEAL AND FISH OIL    
TABLE: PERCENT COMPOSITION OF FISH MEAL    
PROCESSING OF FISH MEAL    53
THE TWO MAIN TYPES OF DRYERS ARE:    
DIFFERENT METHODS OF MAKING FISH MEAL    
COOKING    
PRESSING    
PRESS LIQUOR    
DRYING    5GRINDING AND BAGGING    
OTHER METHODS OF MANUFACTURE    
STORAGE AND TRANSPORT OF FISH MEAL    
QUALITY TESTING OF FISH MEAL    
SIMPLIFIED PRODUCTION PROCESS OF FISH MEAL AND OIL    
PROCESS FLOW DIAGRAM    
QUOTATION OF FISH MEAL    
SUPPLIERS OF PLANT & MACHINERY    
COOKERS    
DRYERS    
BELT CONVEYORS    
CENTRIFUGE    
EVAPORATORS    
CONDENSER    
COOLER    
GRINDER
PACKAGING MACHINE    
BOILERS    D.G. SETS    
SUPPLIERS OF RAW MATERIALS    

      
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET