Detailed Project Report on FISHMEAL AND FISH-OIL FACTORY OF CAPACITY TO HANDLE 100 TON OF RAW MATERIAL IN A DAY

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FISHMEAL AND FISH-OIL FACTORY OF CAPACITY TO HANDLE 100 TON OF RAW MATERIAL IN A DAY
[CODE NO.3309]

Fishmeal is the crude flour obtained after milling and drying fish or fish parts, while fish oil is usually a clear brown/yellow liquid obtained through the pressing of the cooked fish. Many different species are used for fishmeal and fish oil production, with oily fish, especially anchoveta, the main groups of species utilised. A significant, but declining, proportion of world fisheries production is processed into fishmeal and fish oil thereby contributing indirectly to human consumption when they are used as feed in aquaculture and livestock raising.

Fishmeal (FM) and fish oil (FO) are produced mainly from sustainably managed stocks of fish for which there is little or no demand for human consumption. Non official estimates of the contribution of fish by-products and processing waste, rather than whole fish, to the total volume of FM and FO produced indicate it is now about 25-35% and this figure is expected to grow.

These two fish products are manufactured in EU approved dedicated manufacturing plant and through a safety monitored supply chain. FM is never produced in the same factories as meat and bone meal. There are three different products sold as meal:

•   High quality - usually for small-scale aquaculture units (trout farms) or marine species.

•   LT (low temperature) meal - is highly digestible and used in salmon and piglet production.

•   Prime FAQ (fair average quality) - lower protein content feed ingredient for pigs and poultry.

COST ESTIMATION

Plant Capacity                :       FISH MEAL & FISH OIL
land & Building (6000 Sq.Mtrs)    :   Rs. 2.38 Cr
Plant & Machinery         :   Rs. 3.82 Cr
Working Capital for 1 Month    :   Rs. 14.80 Cr
Total Capital Investment :   Rs. 21.95 Cr
Rate of Return              :   48%
Break Even Point        :   35%

INTRODUCTION
PRODUCTION AND CONSUMPTION
THE MAIN FISH SOURCES BY COUNTRY ARE:
PROJECT PROPOSAL
PURPOSE OF THE DOCUMENT
PROJECT PROFILE
PROJECT BRIEF
RAW MATERIAL
OPPORTUNITY RATIONALE
PROPOSED PRODUCT MIX
MARKET ENTRY TIMING
PROPOSED LOCATIONS
OPPORTUNITIES & THREATS
OPPORTUNITIES
THREATS   15
RAW MATERIALS
PRESERVATION OF THE RAW MATERIAL
COMPOSITION AND NUTRITIONAL VALUE OF FISH MEAL
USES & APPLICATION
MARKET SURVEY
WORLD PRODUCTION, SUPPLY AND CONSUMPTION OF FISHMEAL
FISHMEAL AND FISH OIL TRENDS
WORLD FISHMEAL PRODUCTION 2006 - 2015 (‘000MT)
TOTAL WORLD PRODUCTION OF FISHMEAL 1998 TO 2015 TONES
GLOBAL SUPPLY OF FISHMEAL 1997 TO 2015 (‘000MT)
FISHMEAL PRODUCTION BY TOP 15 COUNTRIES 2008 TO 2015
(RANKED ACCORDING TO 2015 FIGURES) (000MT)
FISHMEAL PRODUCTION – OVERVIEW OF RAW MATERIAL USED
FISHMEAL PRODUCTION – RAW MATERIAL USED (000T)
FISHMEAL PRODUCTION – RAW MATERIAL FROM BY-PRODUCT (000T)
FISHMEAL PRODUCTION – MAIN SPECIES USED   31
FISHMEAL PRODUCTION – MAIN SPECIES USED 2013
KEY FEED MANUFACTURERS – SPECIES USED IN FISHMEAL
PRODUCTION – BIOMAR, SKRETTING AND EWOS, 2015
WORLD FISHMEAL USE BY SECTOR
CHANGING USES OF FISHMEAL FROM LAND ANIMAL FEED
TO FISH FEED 1960 TO 2010
WORLD FISHMEAL MARKET USE BY SECTOR 2005 – 2015 (000MT)
WORLD FISHMEAL MARKET USE BY SECTOR IN 2015 (000MT)
WORLD FM – IMPORTS AND EXPORTS
FISHMEAL EXPORTS BY TOP 15 COUNTRIES 2008 TO 2015 (RANKED ACCORDING TO 2015 FIGURES) (000MT)
FISHMEAL IMPORTS BY TOP 15 COUNTRIES 2008 TO 2015 (RANKED ACCORDING TO 2015 FIGURES) (000T)
WORLD FM – FISHMEAL COMPOSITION   36
COMPOSITION OF 1ST, 2ND AND 3RD GRADE FISHMEAL
WORLD PRODUCTION, SUPPLY AND CONSUMPTION OF FISH OIL
WORLD FISH OIL PRODUCTION 2006 - 2015 (‘000MT)
FISH OIL PRODUCTION BY TOP 15 COUNTRIES 2008 TO 2015
(RANKED ACCORDING TO 2015 FIGURES) (000MT)
KEY FEED MANUFACTURERS – SPECIES USED IN FISH OIL
PRODUCTION – BIOMAR AND SKRETTING, 2015
WORLD FISH OIL – USE BY SECTOR   40
WORLD FISH OIL MARKET USE BY SECTOR IN 2015 (000MT)
WORLD FISH OIL MARKET USE BY SECTOR 2005 – 2015 (000MT)
EUROPEAN FISHMEAL PRODUCTION 2006 TO 2014
EUROPEAN FISHMEAL PRODUCTION 2010 TO 2015
EUROPEAN FM CONT’D – USE BY COUNTRY
EUROPEAN FISHMEAL CONSUMPTION 2009 (EU-27 + NORWAY) (1,000,000MT)
EUROPEAN FISH OIL – PRODUCTION
EUROPEAN FISH OIL PRODUCTION 2010 TO 2015 (TONES)
FISH MEAL FOR AQUACULTURE & FARMING
TABLE. COMPOSITION OF DRY PELLETS FOR TROUT.
TABLE: COMPOSITION OF WET MINK FEED.
TABLE: PERCENT COMPOSITION OF DIFFERENT TYPES OF 999 FISH MEAL
FISH MEAL SPECIFICATIONS
B.I.S. SPECIFICATION
PRODUCTION DETAILS OF FISH MEAL AND FISH OIL
TABLE: PERCENT COMPOSITION OF FISH MEAL
PROCESSING OF FISH MEAL   53
THE TWO MAIN TYPES OF DRYERS ARE:
DIFFERENT METHODS OF MAKING FISH MEAL
COOKING
PRESSING
PRESS LIQUOR
DRYING   5GRINDING AND BAGGING
OTHER METHODS OF MANUFACTURE
STORAGE AND TRANSPORT OF FISH MEAL
QUALITY TESTING OF FISH MEAL
SIMPLIFIED PRODUCTION PROCESS OF FISH MEAL AND OIL
PROCESS FLOW DIAGRAM
QUOTATION OF FISH MEAL
SUPPLIERS OF PLANT & MACHINERY
COOKERS
DRYERS
BELT CONVEYORS
CENTRIFUGE
EVAPORATORS
CONDENSER
COOLER
GRINDER
PACKAGING MACHINE
BOILERS   D.G. SETS
SUPPLIERS OF RAW MATERIALS


APPENDIX – A:

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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