Detailed Project Report on flour mill plant (whole wheat flour & chakki atta)

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Description
How to Start Business

FLOUR MILL PLANT

(WHOLE WHEAT FLOUR & CHAKKI ATTA)

[CODE NO.3926]

Atta (wheat flour) is one of the staple and basic foods to Indians not only that, it is basic food ingredients for all the men lives in the world.

Wheat is grown in most parts of the world, from near-arctic to near-equatorial latitudes. It is the most important crop among the cereals by area planted and is followed in importance by corn, barley and sorghum. The amount of wheat traded internationally exceeds that of all other grains. Furthermore, the protein and caloric content of wheat is greater than that of any other food crop. Most wheat is consumed in the form of baked goods, mainly bread; therefore, wheat grains must be milled to produce flour prior to consumption. Wheat is also used as an ingredient in compound feedstuffs, starch production and as a feed stock in ethanol production.

Atta is manufactured from wheat which is cultivated in the winter session or just before it. Though there is development of tissue culture base seeds which can be cultivated throughout the year. Wheat has been collected from wheat field and store it in the godown and it has gone through for further processing.

Chakki plants are only used to produce whole wheat atta with full fibers with the same aroma of stones and taste you get from local street vendors. Rollers are used to damage the starch and extract fibers from the wheat flour, which is used in bakery products like bread, biscuits etc. The processing of whole wheat to wheat flour is generally concentrated in a few large mills. The resulting flour is used to make bread, biscuits, pasta, and other products. Because of its widespread geographic distribution, acceptance, stability, and versatility, wheat flour is a suitable vehicle for delivering micronutrients to mankind.

COST ESTIMATION

Plant Capacity 240 MT/Day

Land & Building (8000 sq.mt.) Rs. 5.95 Cr

Plant & Machinery Rs. 1.97 Cr

Working Capital for 1 Month Rs. 37.18 Cr

Total Capital Investment Rs. 48.90 Cr

Rate of Return 60%

Break Even Point 22%

INTRODUCTION

COMPOSITION OF WHEAT

PROTEIN CONTENT

PROJECT LOCATION

DECIDE LOCATION

AVAILABILITY OF RAW MATERIAL

AVAILABILITY OF UTILITIES

AVAILABILITY OF LABOR

LOCATION OF THE PROJECT: - GHAZIABAD

CITY MAP:-

CLIMATE

TRANSPORT

ROAD

DELHI METRO

AIR

USES & APPLICATION OF WHEAT FLOUR

PROPERTIES

MARKET SURVEY

AASHIRVAAD ATTA

LAXMI BHOG ATTA

SHAKTI BHOG ATTA

NATURE FRESH SAMPOORNA CHAKKI ATTA

ANNAPURNA FARM FRESH ATTA

FORTUNE CHAKKI FRESH ATTA

ORGANIC TATTVA WHEAT FLOUR

PRODUCTION VOLUME OF WHEAT FLOUR IN INDIA FY 2015-2020

PRODUCTION VOLUME OF WHEAT FLOUR* ACROSS INDIA

FROM FINANCIAL YEAR 2015 TO 2020 (IN 1,000 METRIC TONS)

WHEAT FLOUR MARKET:

WHEAT FLOUR MARKET: DYNAMICS

WHEAT FLOUR MARKET: SEGMENTATION

WHEAT FLOUR MARKET: REGIONAL OUTLOOK

WHEAT FLOUR MARKET: KEY PLAYER:

TRADITION OF URBAN AND MODERN LIFESTYLES

RISE IN AWARENESS ABOUT GLUTEN-FREE PRODUCTS

PROJECTED DEMAND FOR WHEAT FLOUR (TONNES)

WORLD WHEAT EXPORTER COMPETITION TO INCREASE

COMPOSITION OF FLOUR

THE WHEAT HAVING THE FOLLOWING COMPONENTS:

GERM:

GLUTEN:

STARCH:

VITAMINS:

IRON:

ANALYSIS OF FLOUR:

MOISTURE:

MALTOSE FIGURE:

REAGENTS:

ACETIC ACID REAGENT:

POTASSIUM IODIDE:

SOLUBLE STARCH SOLUTION:

METHOD:

ASH:

COLOUR:

BLEACH FIGURE:

PH:

GRANULARITY:

ACIDITY: -

LIST OF MACHINERY

ATTA CHAKKI PLANT (MINI FLOUR MILL) – 50 TPD

INDUSTRIAL FLOUR MILL PLANT WITH PLANT SHIFTER – 200 TPD

MANUFACTURING PROCESS

RAW MATERIAL REQUIRED: -

PLANT & MACHINERY REQUIRED:-

PROCESS DESCRIPTION:-

SO IT IS BETTER TO PURCHASE FROM A FARMER.

STATUTORY / GOVERNMENT APPROVALS

TRAINING CENTERS AND COURSES

PROCESS FLOW DIAGRAM

LAYOUT FOR 200 TON FLOUR MILL

CLEANING AND CONDITIONING

CLEANING:

CONDITIONING OR TEMPERING BY SUN THAT IS SUN DRYING PROCESS

QUALITY AND GRADE

QUALITY:

GRADE:

RAW MATERIAL SUPPLIERS

MACHINERY SUPPLIERS

MACHINERY PHOTOGRAPHS

VIBRO PURIFIER

BRAN REMOVER EMERY ROLL

GRAVITY SEPARATOR

SCREW CONVEYOR

RAW MATERIAL PHOTOGRAPHS

PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

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