Detailed Project Report on formula of printing inks on hdpe laminated or unlaminated bags

FORMULA OF PRINTING INKS ON HDPE LAMINATED OR UNLAMINATED BAGS
 [CODE NO. 2045]


HDPE Ink is used for surface printed application on HDPE Woven Sacks specially for fertilizer grade packing, suitable for roll to bag and bag to bag printing.

The printing on the Bags is done using these printing Inks through flexographic printing technology.

Today’s printing inks are composed of a pigment a binder (an oil, resin or varnish of some kind), a solvent and various additives such as drying and chelating agents.  The exact recipe for a given ink depends on the type of surface that it will be printing on and the printing method that will be used.  Inks have been designed to print on a wide range of surfaces from metals, plastics and fabrics through to papers.  The various printing methods are all similar, in that the ink is applied to a plate / cylinder and this is applied to the surface to be printed.  However, the plate / cylinder can be made of metal or rubber, and the image can be raised up above the surface of the plate, in the plane of the plate but chemically treated to attract the ink, or etched into the plate and the excess ink scraped off.  Different inks are produced to suit these different conditions.  

COST ESTIMATION

Plant Capacity                                                1000.00 KGS/day                                       
Land & Building (1000 Sq.mt)                     Rs. 1.17   Cr
Plant & Machinery                                          Rs. 25.00 Lacs
W.C. for 2 Months                                           Rs. 61.80 Lacs
Total Capital Investment                               Rs. 2.09  Cr
Rate of Return                                                33%
Break Even Point                                            49%

INTRODUCTION                                            
PROPERTIES AND CHARACTERISTICS                            
B I S SPECIFICATION                                        
MARKET SURVEY                                            
PRODUCTION OF PRINTING INKS IN INDIA                        
GLOBAL MARKET POSITION OF PRINTING INK                        
PRESENT MANUFACTURERS OF PRINTING INKS                    
RAW MATERIALS & ADDITIVES                                
SOLVENT BASED SYSTEM                                    
FORMULATION OF PRINTING INK FOR HDPE
LAMINATED/UNLAMINATED BAGS                                
OTHER FORMULATIONS OF PRINTING INK                        
MANUFACTURING PROCESS OF PRINTING INK FOR HDPE LAMINATE OR UNLAMINATE BAGS                                      
PROCESS IN DETAILS                                        
PROCESS FLOW DIAGRAM                                    
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
PROJECT IMPLEMENTATION SCHEDULES                        
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERIES                        


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET