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    Detailed Project Report on Frozen French Fries

    Detailed Project Report on Frozen French Fries
    Detailed Project Report on Frozen French Fries
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      FROZEN FRENCH FRIES

      [EIRI/EDPR/1633] J.C. 437


      INTRODUCTION 

      Frozen French Fries is an important snacks food having good demand and is being appreciated by masses.

      Freezing food preserves it from the time it is prepared to the time it is eaten. Freezing food slows down decomposition by turning residual moisture into ice, inhibiting the growth of most bacterial species. In the food commodity industry, there are two processes: mechanical and cryogenic (or flash freezing). The freezing kinetics is important to preserve the food quality and texture. Quicker freezing generates smaller ice crystals and maintains cellular structure. Cryogenic freezing is the quickest freezing technology available due to the ultra low liquid nitrogen temperature (-196°C).

      Frozen products do not require any added preservatives because microorganisms do not grow when the temperature of the food is below -9.5°C, which is sufficient on its own in preventing food spoilage. Long-term preservation of food may call for food storage at even lower temperatures. Carboxymethylcellulose (CMC), a tasteless and odorless stabilizer, is typically added to frozen food because it does not adulterate the quality of the product.

      The freezing technique itself, just like the frozen food market, is developing to become faster, more efficient and more cost-effective.

      Mechanical freezers were the first to be used in the food industry and are used in the vast majority of freezing/refrigerating lines. They function by circulating a refrigerant, normally ammonia, around the system, which withdraws heat from the food product. This heat is then transferred to a condenser and dissipated into air or water. The refrigerant itself, now a high pressure, hot liquid, is directed into an evaporator. As it passes through an expansion valve, it is cooled and then vaporizes into a gaseous state. Now a low pressure, low temperature gas again, it can be reintroduced into the system.

      Cryogenic or (flash freezing) of food is a more recent development, but is used by many leading food manufacturers all over the world. Cryogenic equipment uses very low temperature gases – usually liquid nitrogen or solid carbon dioxide – which are applied directly to the food product.

      Frozen food packaging must maintain its integrity throughout machine filling, sealing, freezing, storage, transportation, thawing, and often cooking. As many frozen foods are cooked in a microwave oven, manufacturers have developed packaging that can go straight from freezer to the microwave.


      COST ESTIMATION

      Plant Capacity            8 MT/Day

      Land & Building (1500 sq.mt.)    Rs. 99.00 Lac

      Plant & Machinery                    Rs. 8.35 Cr

      Working Capital for 1 Month  Rs. 1.55 Cr

      Total Capital Investment          Rs. 11.71 Cr

      Rate of Return                          37%

      Break Even Point                      52%


      CONTENTS

      INTRODUCTION

      EFFECTIVENESS AND QUALITY OF FROZEN FOOD

      B.I.S. SPECIFICATION

      DETAILS OF INDIVIDUAL QUICK FREEZING (IQF)

      MARKET POSITION OF FROZEN FOODS & SNACKS IN INDIA

      MARKET SCENARIO OF IQF AND FROZEN FOOD PROCESSING

      GLOBAL MARKET OF FROZEN FOOD

      MANUFACTURING PROCESS OF FROZEN POTATO PATTY

      PROCESS FLOW DIAGRAM OF POTATO PATTY

      RECIPE OF FROZEN POTATO PATTY

      DIFFERENT METHOD OF MAKING FROZEN POTATO PATTIES

      MANUFACTURING PROCESS OF TOASTER HASH BROWN POTATO POTTIES

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      PROJECT IMPLEMENTATION SCHEDULES

      SUPPLIERS OF PLANT AND MACHINERY

      SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)

      SUPPLIERS OF RAW MATERIAL

      PLANT LAYOUT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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