Detailed Project Report on Fused Silica from Silica Sand
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FUSED SILICA FROM SILICA SAND
[EIRI/EDPR/1481] J.C. 264(INR) 265 (RIYAL)
INTRODUCTION
Fused silica is a high purity silicon dioxide is either transparent or translucent. The nontransparent fused material contains a large number of microscopic bubbler that create a milky appearance causes by the scattering of light. This material is sometimes called as a translucent fused silica. Fused silica is available in a number of grade for different application. Fused silica is used for window, lenses prism and other application.
Fused silica should apply to any foam of vitreous silica manufactured by fusion, however it has been used by some to denote all vitreous silica not produced by quartz fusion and by other for only the translucent vitreous silica.
Method for the manufacture of translucent fused silica by fusion of sand surrounding a graphite rod through which a current is passed and subsequent manipulation of the hot plastic material were patented around the turn of century.
COST ESTIMATION (RIYAL)
Plant Capacity 40,000 MT/Day
Land & Building (5 Acre) SR. 61.90 Lacs
Plant & Machinery SR. 25.17 Lacs
W.C. for 2 Months SR. 38.18 Lacs
Total Capital Investment SR. 1.27 Cr
Rate of Return 24%
Break Even Point 67%
CONTENTS
INTRODUCTION
MINING OPPORTUNITIES GALORE IN SAUDI ARABIA
INDUSTRIAL DEVELOPMENT IN SAUDI ARABIA
(1) PROGRESS IN NUMBER OF FACTORIES, INVESTMENT
AND NUMBER OF EMPLOYEES
(2) PROGRESS IN INDUSTRIAL PRODUCTION:
FUTURE CHALLENGES FACING SAUDI INDUSTRIES
TREND AND INDICATOR OF INDUSTRY IN SAUDI ARABIA
USES AND APPLICATION
OVERVIEW OF SILICA
WORLD PRODUCTION OF SILICA SAND
STRUCTURE OF FUSED SILICA
PHYSICAL PROPERTIES OF FUSED SILICA
TYPICAL PROPERTIES OF CLEAR FUSED SILICA
B.I.S. SPECIFICATION
MARKET SURVEY
ESTIMATED DEMAND OF FUSED SILICA
PRESENT MANUFACTURERS OF FUSED SILICA
PROCESS FLOW SHEET FOR FUSED SILICA FROM SILICA SAND
SECONDARY PROCESSING OF FUSED SILICA
PLANT LAYOUT
PROCESS DETAILS
CUSTOMIZED FUSING AND MILLING OPERATION
ADVANTAGES OF TRIAL-SIZE FURNACE AND SMALL-SCALE PILOT FUSION AND MILLING PLANTS
SCALING UP
LABORATORY TESTING
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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