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    Detailed Project Report on Fused Silica from Silica Sand

    Detailed Project Report on Fused Silica from Silica Sand
    Detailed Project Report on Fused Silica from Silica Sand
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      FUSED SILICA FROM SILICA SAND

      [EIRI/EDPR/1481] J.C. 264(INR) 265 (RIYAL)


      INTRODUCTION

      Fused silica is a high purity silicon dioxide is either transparent or translucent. The nontransparent fused material contains a large number of microscopic bubbler that create a milky appearance causes by the scattering of light. This material is sometimes called as a translucent fused silica. Fused silica is available in a number of grade for different application. Fused silica is used for window, lenses prism and other application.

      Fused silica should apply to any foam of vitreous silica manufactured by fusion, however it has been used by some to denote all vitreous silica not produced by quartz fusion and by other for only the translucent vitreous silica.

      Method for the manufacture of translucent fused silica by fusion of sand surrounding a graphite rod through which a current is passed and subsequent manipulation of the hot plastic material were patented around the turn of century.


      COST ESTIMATION (RIYAL)

      Plant Capacity                                             40,000 MT/Day
      Land & Building (5 Acre)                            SR. 61.90 Lacs
      Plant & Machinery                                       SR. 25.17 Lacs         
      W.C. for 2 Months                                        SR. 38.18 Lacs         
      Total Capital Investment                             SR. 1.27  Cr              
      Rate of Return                                             24%   
      Break Even Point                                       67%

      CONTENTS

      INTRODUCTION

      MINING OPPORTUNITIES GALORE IN SAUDI ARABIA

      INDUSTRIAL DEVELOPMENT IN SAUDI ARABIA

      (1) PROGRESS IN NUMBER OF FACTORIES, INVESTMENT

      AND NUMBER OF EMPLOYEES

      (2) PROGRESS IN INDUSTRIAL PRODUCTION:

      FUTURE CHALLENGES FACING SAUDI INDUSTRIES

      TREND AND INDICATOR OF INDUSTRY IN SAUDI ARABIA

      USES AND APPLICATION

      OVERVIEW OF SILICA

      WORLD PRODUCTION OF SILICA SAND

      STRUCTURE OF FUSED SILICA

      PHYSICAL PROPERTIES OF FUSED SILICA

      TYPICAL PROPERTIES OF CLEAR FUSED SILICA

      B.I.S. SPECIFICATION

      MARKET SURVEY

      ESTIMATED DEMAND OF FUSED SILICA

      PRESENT MANUFACTURERS OF FUSED SILICA

      PROCESS FLOW SHEET FOR FUSED SILICA FROM SILICA SAND

      SECONDARY PROCESSING OF FUSED SILICA

      PLANT LAYOUT

      PROCESS DETAILS

      CUSTOMIZED FUSING AND MILLING OPERATION

      ADVANTAGES OF TRIAL-SIZE FURNACE AND SMALL-SCALE PILOT FUSION AND MILLING PLANTS

      SCALING UP

      LABORATORY TESTING

      SUPPLIERS OF PLANT AND MACHINERY


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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