Detailed Project Report on Galvanised Iron Sheets

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GALVANISED IRON SHEETS

[EIRI/EDPR/1432] J.C. 211

INTRODUCTION

Galvanizing is dipping in molten bath of zinc for adhersive coating on ferrous metals. The clean & dry article is dipped in a bath of molten virgin spelter containing 98% zinc covered with sai-ammoniac, zinc melting at 420oC. The process required that the sheets are in a moderate state of cleanness i.e. that all excess oil & grease is removed and any oxide or scale which is not eliminated with light acid pickling must be removed by blasting or some other method.

On removal of the sheets from pickling tank after the required time, which will depend on the degree of corrosion scale or oxide which is present, the parts are whashed in cold running water.

It is vitally important that the sheets are thoroughly dried to remove all the last traces of moisture prior to entering the molten zinc.

As the galvanizing process is carried out at temp about 450oC, an moisture which enters the molten zinc will immediately be converted to steam with explosive results, which are highly dengerous as the molten zinc is ejected from the bath. The dried, fluxed sheets are gently lowered into the zinc bath with the operator positioned behind a protective barrier. The sheets are left in zinc bath for a specific time. If the sheets are removed before they reach with the temp of molten zinc, the zinc coating will be relatively thick and if these are left too long the bath, there will be tendency for the iron-zinc alloy.

Various additions can be made to the liquid zinc to improve adhesion & appearance. One of common additions is aluminium for brightness.

About the corrugation of sheets for defining them, these are thim plates of 18 to 26 S.W.G. rolled out in alternate equal curves/semicircular corrugations of elevation & depressions or ridges and valleys by which corrugation & the rigidity of the sheets is increased. The pitch, or the distance between the centers of alternate curves, varies from 3 inches to 5 inches. These sheets are principally used for light roofing purpose and for covering the sides of more less temporary structures.

COST ESTIMATION

Plant Capacity 7.80 MT./Day

Land & Building (Area 2500 sq.mt.)         Rs. 1.42 Cr
Plant & Machinery                                       Rs. 69 Lacs
W.C. for 2 Month                                         Rs. 2.12 Cr
Total Capital Investment                             Rs.4.46 Cr.
Rate of Return                                             23%
Break Even Point                                        62%

CONTENT

INTRODUCTION

USES & APPLICATIONS

B.I.S. SPECIFICATIONS

MANUFACTURERS/SUPPLIERS OF G.I. SHEETS

PLANT LAYOUT

TECHNICAL SPECIFICATIONS FOR G.I. SHEETS

MANUFACTURING PROCESS

PROCESS OF MANUFACTURE

PICKLING

FLOW SHEET CHART

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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Detailed Project Report (DPR) gives you access to decisive data such as:

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Factors limiting market growth
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Key highlights

Overview of key market forces propelling and restraining market growth:

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