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    Detailed Project Report on galvanised nut & bolt

    Detailed Project Report on galvanised nut & bolt
    Detailed Project Report on galvanised nut & bolt
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      GALVANISED NUT & BOLT
      [CODE NO.3850]  
       
       
      Fastener may be defined as any device, method or component used to hold or FASTEN two or more engineering components together.
       
      Fasteners may be classified into groups and sub-groups according to the functions they perform. Probably the main division is into:
       
      (a) Detachable fasteners (e.g. nut and bolt, screw, etc.);
       
      (b) Non-detachable fasteners (e.g. rivet, weld, adhesive).
       
      Fastener material can be important when choosing a fastener due to keeping in view the strength, brittleness, corrosion resistance, galvanic corrosion properties. Cost of course an important factor which determines which materials to choose from. Let us now see them in details.
       
      Steel
       
      Steel is the most common material used for making nuts and bolts and fastener material. These are available plain. They are also available with various surface treatments. These may include such as zinc plating, galvanization, and chrome plating.
       
      The grade of steel to be used may vary largely based on your need. They are usually available in 4 standard grades.
       
       
      COST ESTIMATION
       
      Plant Capacity            3 MT/Day  
      Land & Building (2000 sq.mt.)  Rs. 1.47 Cr    
      Plant & Machinery               Rs. 1.08 Cr 
      Working Capital for 2 Months    Rs. 1.21 Cr 
      Total Capital Investment        Rs. 4 Cr 
      Rate of Return                  27%
      Break Even Point                63%
       
       
      STEEL
      ALLOY STEEL
      PRECISION HIGH TENSILE FASTENERS
      BOLTS AND ITS TYPES
      (A) ANCHOR BOLT
      (B) MACHINE BOLT
      (C) CARRIGE BOLT
      (D) ELEVATOR BOLT
      (E) T-BOLT
      NUT AND ITS TYPES
      ACORN NUT
      T-NUT
      SQUIRE NUT
      COUPLING NUT
      FLANGE NUT
      USES AND APPLICATIONS
      EFFECTIVE USE OF NUT AND BOLT
      1. ASSEMBLY OF THREAD FASTENER COMPONENTS:
      B.I.S. SPECIFICATION
      PROCESS FLOW CHART FOR M.S BOLT
      PROCESS FLOW CHART FOR H.T BOLT
      PROCESS FLOW CHART FOR NUT
      MANUFACTURING PROCESS OF BOLTS
      BOLT FORMATION
      THE VARIOUS MANUFACTURING PROCESS ARE NOW OUTLINED BRIEFLY
      (1) RAW MATERIAL INSPECTION & STORAGE
      (1) COLD HEADING
      (2) TRIMMING
      (3) MACHINING
      (4) HEAT TREATMENT
      (I) HARDENING
      (II) TEMPERING
      (III) QUENCH HARDENING
      (5) SURFACE FINISHING
      (6) THREAD ROLLING
      (7) GALVANISING
      THE HOT DIP GALVANIZING PROCESS
      (8) INSPECTION FOR FORM, FIT & FUNCTION:
      MANUFACTURE PROCESS OF NUTS
      NUT FORMING
      MARKET POSITION
      INDUSTRIAL FASTENERS MARKET
      THE INDUSTRIAL FASTENERS MARKET
      INDIA INDUSTRIAL FASTENERS MARKET
      MARKET SEGMENTATION
      GROWTH FACTORS
      THREATS
      KEY PLAYERS PROFILED
      THE INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS BELOW.
      INDUSTRIAL FASTENERS MARKET
      BY COMMODITY
      BY APPLICATION
      BY GEOGRAPHY
      INDUSTRIAL FASTENERS RAW MATERIAL OUTLOOK (REVENUE, 
          USD MILLION, 2014 - 2025)
      INDUSTRIAL FASTENERS PRODUCT OUTLOOK (REVENUE, USD MILLION, 
          2014 - 2025)
      INDUSTRIAL FASTENERS APPLICATION OUTLOOK (REVENUE, USD 
         MILLION, 2014 - 2025)
      INDUSTRIAL FASTENERS REGION OUTLOOK (REVENUE, USD MILLION, 
        2014 - 2025)
      PRODUCT (REVENUE, USD MILLION; 2016-2026)
      APPLICATION OUTLOOK (REVENUE, USD MILLION; 2016-2026)
      BOLT AND SCREW TYPE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
      BOLT SIZE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
      FINISHES OUTLOOK (REVENUE, USD MILLION; 2016-2026)
      REGIONAL OUTLOOK (USD MILLION; 2016-2026)
      PLANT LAYOUT
      MANUFACTUERS/SUPPLIERS OF GI NUT AND BOLT
      SUPPLIERS OF RAW MATERIALS
      SUPPLIERS OF M.S ROD
      SUPPLIERS OF DEGREASING CHEMICAL
      SUPPLIERS OF PICKLING CHEMICALS
      SUPPLIERS OF PHOSPHATING CHEMICALS
      SUPPLIERS OF ZINC
      SUPPLIERS OF PLANT AND MACHINERY
      SUPPLIERS OF DOUBLE STROKE COLD HEAD FORGING MACHINE
      SUPPLIERS OF COMPELETE NUT AND BOLT MAKING PLANT
      SUPPLIERS OF METAL TESTING MACHINE
      SUPPLIERS OF PRECISION MEASURING TOOLS
      SUPPLIERS OF NDT INSPECTION EQUIPMENT
      SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
      SUPPLIERS OF PHOSPHATING PLANT
      SUPPLIERS OF MILLING MACHINE
      SUPPLIERS OF CNC LATHE MACHINE
      SUPPLIERS OF BOARING MACHINE
      SUPPLIERS OF POWER HACKSAW
      SUPPLIERS OF GRINDING MACHINE
      SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
      SUPPLIERS OF HEATREATMENT FURNACE
      SUPPLIERS OF DG SETS
      SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
      SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
      SUPPLIERS OF AIR COMPRESSORS
      SUPPLIERS OF PLATFORM WEIGHING MACHINE
      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
      SUPPLIERS OF JIGS AND FIXTURE
      SUPPLIERS OF SUBMERSIBLE WATER PUMP
      SUPPLIERS OF HOT DIP GALVANISING PLANT
       
       
      APPENDIX – A:
       
       1.  COST OF PLANT ECONOMICS  
       2.  LAND & BUILDING                                 
       3.  PLANT AND MACHINERY                             
       4.  FIXED CAPITAL INVESTMENT                         
       5.  RAW MATERIAL                                     
       6.  SALARY AND WAGES                                 
       7.  UTILITIES AND OVERHEADS                         
       8.  TOTAL WORKING CAPITAL                           
       9.  COST OF PRODUCTION                               
      10.  PROFITABILITY ANALYSIS                           
      11.  BREAK EVEN POINT                                 
      12.  RESOURCES OF FINANCE                       
      13.  INTEREST CHART                                   
      14.  DEPRECIATION CHART                               
      15.  CASH FLOW STATEMENT                               
      16.  PROJECTED BALANCE SHEET      
       
       
       

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