Technology Of Ginger, Garlic And Onion Products Manufacturing Cultivation, Extraction, Drying And Packaging With Processing Of Ginger, Garlic Paste, Flakes, Oil And Powder

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The book Technology of ginger, garlic and onions manufacturing (cultivation, extraction, drying and packaging) with processing of ginger, garlic paste, flakes, oil and powder covers Onion(Uses, Properties and Applications), Onion Cultivation, Ginger Cultivation and Processing, Garlic Cultivation, Harvesting, Types & Management, Onion Dehydration (Solar drying, Air drying, microwave and freeze drying, infra red drying, vacuum drying, freeze drying and osmotic dehydration), Process of Onion dehydration, Onion flakes with fabricated chip preparation, Onion powder Manufacturing Technology, Uses for Onion Powder, process of producing large dehydrated onion pieces, Process for controlling the pinking of onions, Onion Drying Technology, Onion Extract for Treating Damaged skin tissue, Packaging of Onion Products, Uses of Ginger and Ginger Oil, Production of Essential Oils and Oleoresins, Characteristics of Ginger Variety, Characteristics of Dry Ginger, Processing of Ginger (Fresh Ginger, Dry Ginger & Crystallised Ginger), Ginger Products manufacturing with formulae (Ginger Candy, Pickle, Chutney, Murabba, Juice, Cake and Syrup), Technology of Processing Garlic, Technology of Processing Ginger (Dried Ginger, Peeling, Curing, Sorting and Shipping), Post production Operations of Garlic (Processing of Garlic), Dried Ginger and Ginger Oil, Ginger-Garlic Paste Manufacture with Quality Characteristic, Dry Ginger from Green Ginger, Garlic Flakes and Powder (Dehydrated), Ginger Oil Extraction (Ginger Essential Oil Combined with Ginger Powder).

TECHNOLOGY OF GINGER,GARLIC AND ONIONS MANUFACTURING

(CULTIVATION, EXTRACTION, DRYING AND PACKAGING), WITH PROCESSING

OF GINGER, GARLIC PASTE, FLAKES, OIL AND POWDER

ONION (USES,PROPERTIES AND APPLICATIONS)

Uses
Green Onion as Altenative Medicine
Topical Application of Green Onion for SoreThroat
For Swollen Feet
Side Effects of Onion
Dosage
Toxicology
Health Benefits of Onion
Respiratory Disease
Tooth Disorders
Anemia
Heart Disease
Sexual Debility
Skin Disorders
Ear Disorders
Cholera
Urinary System Disorders
Bleeding Piles
Onion powder
Historical uses
Medicinal properties and health effects
Raw Onions
Health & Nutrition Benefits of Eating Onions
Spanish Onions
Eye Irritation
Propagation
Variaties
European Onions
Storage

ONION CULTIVATION

Introduction
Cultivars
Types of onion cultivars (openpolinated cultivars are underlined)
Soils and climate
Planting systems
Sowing
Nutrient management
Water management
Weed control
Disease control
Purple blotch
Stamphylium leaf blight
Anthracnose
Downy mildew
Botrytis leaf blight
Bulb rots
Insect pest control
Harvesting
Curing
Storing
Marketing

GINGER CULTIVATION AND PROCESSING

Climate and soil
Land Preparation
Cultivars
Geography & distribution
Description
Uses
Cultivation
Climate and soil
Planting
Manures and Fertilizers
Mulching
Watering
Wedding
Protection
Harvesting
Washing and Drying
Method of Planting
Manure and Fertilizer
Sowing or Propagation
Seed Treatment
Planting Ginger Root
How much space
How much water
How much and which plant food
When to harvest ginger root
When does ginger flower
Weed Control
Irrigation
Plant protection
Dieases
Insect pests
Organic production
Conversion plan
Inter cultivation
Inter cropping and crop rotation
Processing of ginger
Peeling
Drying
Polishing, cleaning and grading
Storage
Ginger as Medicinal plant

GARLIC CULTIVATION, HARVESTING, TYPES & MANAGEMENT

Introduction
Site and soil
Planting in the open
Planting in modules
Selecting your Seed
New Seed
Preparing Cloves for planting
Planting Garlic
Mulching
Labelling the Garlic Beds
Scapes and Bulbils
Aftercare
Harvesting
Propagation
Cultivar Selection
Hardneck varieties
Softneck varieties
Watering Garlic
Harvesting Garlic
Types of Garlic
Fertilization of Garlic
Organic Fertilizer
Timing
Application
Irrigation
Fertigation
Weed Management
Monitoring
Herbicides
Diagram of Purple Blotch
Diseases and Pests
Purple Blotch (Alternariporri)
Stemphylium leaf blight (Stemphylium vesicarium)
Anthracnose/Twister Disease (Colletotrichum gleosporiodes)
Fusarium or Basal Plate Rot (Fusarium oxysporum t.sp.cepae)
Pink Root (Pyrenochaeta terrestris)
Damping off
White Rot or Sclerotial rot (Sclerotium cepivorum)
Black Mould (Aspergillus spp.)
Iris Yellow Spot Virus
Onion Yellow Dwarf Varus
Pests
Thrips
Eriophyid Mites
Red Spider Mites
Storage of Onion and Garlic
Need
Harvesting
Storage losses
Storage structures
Onion graders
Uses
Medicinal Properties of Garlic
Treat cardiovasccular disease
Reduces high blood pressure/hypertension
As natural blood thinner
As natural immunity booster
Prevents diabetes

ONION DEHYDRATION (SOLAR DRYING, AIR DRYING,

MICROWAVE AND FREEZE DRYING, INFRA RED DRYING,

VACUUM DRYING, FREEZE DRYING AND OSMOTIC DEHYDRATION

Composition of onion
Proximate composition and energy values of raw and dehydrated onion
Medicinal value of onion
Dehydrated onion
Onion varieties suitable for dehydration
Dehydration practices for onion
Solar drying
Reported varietal studies for oniondehydration
Convective air drying
chemical composition of onion,fresh and dried under various temperatures
Fludied bed drying
Microwave and freeze drying
Infra red drying
Viacuum drying
Freeze drying
Osmotic dehydration

PROCESS OF ONION DEHYDRATION

Processing Steps
Power production nd energy requirements
The details of each stage of a typical proess
Geothermal Applications
Onion Dehydration

ONION FLAKES WITH FABRICATED CHIP PREPARATION

Reduced Cooking Procedure
Mash Formation
Emulsifier if desired, emulsifier can optionally be added to the mash as a processing aid
Other Optional Ingredients
Drying the Mash to Form Dehydrated Onion Produts
Fabricated Chip Preparation
Dough Formulation
Optional Ingredients
Dough Preparation
Sheet
Frying
Fabricated Chip Characteristics
Volatile Organic Flavor Compounds
Crispiness
Fabricated Chip Stability
Fabricated Chip Integrity
Soluble Amylopection (Ap)
Analytical Methods
Fat Content
Digestible Fat Content
Non-digestible fat content
Moisture Content
Voletile Flaor Compounds
Firmness (Consistency) of Potato Mash by Back Extrusion Method
Flake Color
Hunter Color Determination
Objective
Soluble Amylose and Soluble Amylopectin
Intial Hardness and Fabricated Chip integrity
Scope
Water Activity (Aw)
Fabricated Chip Thickness
Water Absorption Index (WA)
Particle Size Distribution Test
Sheet Strength Test
Rheological Properties using the Rapid Visco Analyzer (RVA)

ONION POWDER MANUFACTURING TECHNOLOGY

Key Machines for our vacuum Dried Onion Powder Making Production Line
Working Principle
Basic Structure
Technical Parameter

USES FOR ONION POWDER

Meat Rubs
Bioody Mary Drinks
Spice Mixes
Dressings

PROCESS OF PRODUCING LARGE DEHYDRATED ONION PIECES

PROCESS FOR CONTROLING THE PINKING OF ONIONS

ONION DRYING TECHNOLOGY

The onion model for Drying Technology
Dryer
Pinch analysis

ONION EXTRACT FOR TREATING DAMAGED SKIN TISSUE

Onion Extract
Fat (Oil)Phase
Emulsifiers
W/o Emulsifiers
W/W Emulsifiers
Additives
Additional Active Ingredients

PACKAGING OF ONION PRODUCTS

Onion Bags
Rigid Packages
Onion Pre-packs
Bulk Storage
Storage at Low Temperature
Recommended refrigerated storage conditions for onion bulb
Recommended refrigerated storage conditions for spring (green) onion

ONION DRYING TECHNOLOGY

The onion model for Drying Technology
Dryer
Pinch analysis

ONION EXTRACT FOR TREATING DAMAGED SKIN TISSUE

Onion Extract
Fat (Oil) Phase
Emulsifiers
W/O Emulsifiers
O/W Emulsifiers
Additives
Additional Active Ingredients

PACKAGING OF ONION PRODUCTS

Onion Bags
Rigid Packages
Onion Pre-packs
Bulk Storage
Storage at Low Temperature
Recommended refrigerated storage conditions for onion bulb
Recommended refrigerated storage conditions for Spring (green) onion
Onion Storage at High temperature
Direct Harvest Storage
CA Storage of Onions
Recommended controlled atmosphere composition for storage of onion bulbs
Recommended controlled atmosphere composition for storage of spring (green) onions

USES OF GINGER AND GINGER OIL

Use in vegetables
As a salad
As spice
Ginger candy and preserve
Use in pickling
Source of essential oils
Recovery of starch and soft drink
Value added products
Alcoholic beverages
Medicinal Properties
Refreshing medicinal beverages
Uses of ginger oil
As flavourant
Pharmaceutical uses
Uses in perfumery
Ayurvedic uses
Industrial uses
Used in beverages
Economic uses
Cash crop
Cattle feed
Export potentiality

PRODUCTION OF ESSENTIAL OILS AND OLEORESINS

Method of manufacture
Uses
Oleoresins
Conclusion
Suggested of extraction of oil and oleoresin from ginger and turmeric
Quality evaluation of ginger

CHARACTERISTICS OF GINGER VARIETY

Ginger varieties
Ginger Crop
Characteristics of a variety
High productivity
Wider adaptability
Btter resistance
Better quality characters
Better transportability
Special production criterion
Quality character of different of different varieties of ginger grown
Variety should have great demand
Acceptable to farmer, middle term and consumer
Better performance
Uniform maturity
Better processing qualities
Suitable to fit in the cropping systems
Higher returns to the framers
Suitable to grow in off season
Export potential
Ginger types and varieties

CHARACTERISTICS OF DRY GINGER

Ginger types
Jamaican fresh/dried ginger
African or Nigerian Ginger
Japanese ginger
Sierra Leone ginger
Rio-de-Janeiro ginger
Chinese dried ginger
Indian dried ginger
Australian dried ginger
Varieties
Kerala varieties

PROCESSING OF GINGER (FRESH GINGER,DRY GINGER & CRYSTALLISED GINGER)

Dried ginger (saunth)
Seed ginger
Processing of fresh ginger
Types of preserved ginger
Preserved ginger
Ginger in sugar syrup
Ginger in brine
Dry ginger
Crystallised ginger
Raw dried ginger
Treated or bleached dry ginger
Powder form
Processing methods
Indian preserved ginger
Procedure for processing of dry ginger
Selection ofrhizomes
Washing
Trimming
Peeling
Killing of rhizomes
Preparation of ginger rhizomes for drying
Yield, mean weight, fibre content and percentage of dry ginger obtained from different types
Drying of processed ginger
Peeling method for large scale production
Manual handling
Dry method of processing
Wet method of processing
Mechanical method of processing
Manually operated machine
Power driven machine
Liming of ginger rhizomes
Quality requirements of dry ginger
Quality character requirements of dried ginger
Factors influencing ginger quality

GINGER PRODUCTS MANUFACTURING WITH FORMULAE (GINGER CANDY, PICKLE, CHUTNEY,MURABBA, JUICE, CAKE AND SYRUP)

Ginger candy
Ingredients
Method
Ginger pickle
Ingredients
Method
Ginger and germinated lentil pikle
Ingredients
Method
Ginger ka khata-meetha pickle
Ingredients
Method
Ginger samosa pickle
Ingredients
Method
Ginger chutney
Ingredients
Method
Ginger Murabba
Ingredients
Method
Ginger Tulsi Juice
Ingredients
Method
Ginger kismis and chhuhara kee longees
Ingredients
Method
Brown ginger jiggery cake
Ginger and honey cake
Ingredients
Method
Ginger paneer
Ingredients
Method
Ginger syrup
Ingredients
Method

TECHNOLOGY OF PROCESSING GARLIC

Garlic powder
Process
Material Requirement
Equipment required
Plant parameters

TECHNOLOGY OF PROCESSING GINGER (DRIED GINGER, PEELING, CURING, SORTING AND SHIPPING)

Preparation of the spice
Dried ginger
Peeling
Curing
Sorting and Shipping
Chemistry of ginger
Research and Development

POST PRODUCTION OPERATION OF GARLIC (PROCESSING OF GARLIC)

Harvesting
Yield
Transportation
Ship.truck,railroad
Cargo handling
Cargo securing
Packing
Risk factors and loss prevention
Specifications for export varieties
Storage
Packing garlic forms
Responses to Controlled Atmospheres (CA)
Cooling system
Packinghouse operations
Inspection
Pre-treatments
Freezing garlic
Processing

DRIED GINGER AND GINGER OIL

Introduction
Forms of ginger
Cultivation of ginger
Processing dried ginger
Making dried ginger
Quality assurance of dried ginger
Grading
Grinding
Packaging
Storage
Ginger oil distilliation

GINGER-GARLIC PASTE MANUFACTURE WITH QUALITY CHARACTERISTIC

Introduction
Source of raw materials
Garlic and Ginger
Composition of ginger garlic paste samples
Manufacturing Process of Ginger Garlic paste Garlic paste
Ginger paste
Ginger Garlic paste
Quality Characteristic ofginger garlic paste
pH value of ginger garlic paste
Percentage acidity
Moisture Content
Ash content
Process Flow chart of manufacturing of ginger garlic paste
Statistical Analysis
Results and Discussions

DRY GINGER FROM GREEN GINGER

History
Uses and application
Properties
Indian Ginger
Calicut Ginger
Composition of Dry Ginger/Ginger powder
Processing of ginger
Fresh immature ginger
Preserved ginger
Fresh mature ginger
Processing of Fresh Ginger
Killing of rhizomes
Preparation of ginger rhizomes for drying
Drying of processed ginger
Peeling method for large scale production
Manual handling
Mechanical method of processing
Laming of ginger rhizomes
Quality requirements of dry ginger
Quality Character Requirements of Dried Ginger
Factors influencing ginger quality
Manufacturing Process
Preparation
Process of Manufacture
Ginger not divested of cork
Progress Flow sheet
Raw material
Grinding
Raw material varieties
Plant economics of dry ginger (ginger powder)
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital investment
Turn Over/Annum

GARLIC FLAKES AND POWDER (DEHYDRATED)

Garlic Growing States
Garlic Powder
Composition and Properties
Uses and Application
Manufacturing Process
Washing
Peeling
Sulphitation
Dehydration
Pulverising
Packaging
Storage
Flow diagram for garlic flakes
States Which Supply Raw Material (Garlic Bulb)
Plant Economics of Garlic Flakes and Powder (Dehydrated)
Plant and Machinery
Fixed Capital
Raw materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

GINGER OIL EXTRACTION (GINGER ESSENTIAL OIL COMBINED WITH GINGER POWDER)

Production process of ginger oil
Uses of Ginger Oil
Preparation of Raw Material
Cleaning
Milling
Loading or Charging
Bleaching of Ginger
Manufacturing Process of Ginger Oil
Plant Economics of Ginger Oil Extraction and Powder
Flow Diagram for Ginger Oil
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

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