Detailed Project Report on Glass Bottle for Beer and Beer Mug (Tumbler)

GLASS BOTTLE FOR BEER AND BEER MUG (TUMBLER)

[EIRI/EDPR/1551] J.C. 346

INTRODUCTION

Glass is one of man's most valuable and versatile materials. About 700 different glass compositions are in commercial use. These are fabricated into tens of thousands of different articles that have combinations of properties for about a thousand essentially different uses.

Glass ware manufacturing occupies an important role in the glass manufacturing industry. The process of glass ware manufacturing can be divided into the continuous production process and the discontinuous process. For former is a process in which processes from the input of raw materials through the moulding of glass are conducted continuously and in equipose utilizing the tank furnace. As a whole the plant of this process should be operated for eight hours several kinds of moulding may be done by this process if the continuous forming machine is employed. The latter on the other hand is a process in which the day tank is used.

Raw materials are dissolved on the previous night in preparation for moulding in the day time. Although this process may produce two or three kinds of glass wares of the same quality and different shapes, it is a discontinuous process. In this case, semi-automatic forming machine is used.

The continuous production process enables a mass production of glass containers of uniform quality while the discontinuous production process is smaller in the production capacity.

Empty Glass bottles for Beer and Liquor have got tremendous demand in India. Glass Bottles manufacturing occupies an important part in the glass manufacturing industry in the filed of glass container manufacturing. The process of glass container manufacturing can be divided into the continuous production process and the discontinuous production process.

For former is a process in which processes from the input of raw materials through the molding of glass are conducted continuously and in equipose utilizing the tank furnace, that is, the continuous melting furnace. As a whole, the plant of this process should be operated for eight hours. Several kinds of molding may be done by this process if the continuous forming machine is employed.

The latter, on the other hand is a process in which the day tank is used. Raw material are dissolved on the previous night in preperation for molding in the day time. Although this process may produce two or three kinds of glass containers of the same quality and different shapes, it is discontinuous.

In this case, the semi-automatic forming machine is employed. The crucible is also employed for the discontinuous production.

The continuous production process enables a mass of glass containers of uniform quality, while the discontinuous production process is smaller in the production capacity.

The scope of uses of the products, glass bottles is sufficiently wide. As they are characteristic of being secondary treatment, they are widely adopted as containers for liquid food stuffs. Moreover, if the caping method is standardised, the products may be used anywhere in the world, hence, the great possibility of export.

COST ESTIMATION

Plant Capacity            25 MT/Day

Land & Building (6000 sq.mt.)    Rs. 8.05 Cr

Plant & Machinery                    Rs. 3.16 Cr

Working Capital for 2 Months    Rs. 2.30 Cr

Total Capital Investment          Rs. 13.93 Cr

Rate of Return                          32%

Break Even Point                      49%

CONTENTS

INTRODUCTION

MARKET POSITION

PRODUCTION OF GLASS BOTTLES

FUTURE DEMAND

MARKET POSITION OF BEER IN INDIA

BRANDS AND BREWERIES

MANUFACTURERS AND EXPORTERS OF GLASS BOTTLES

MANUFACTURERS/SUPPLIERS OF GLASS TUMBLERS

B.I.S. SPECIFICATION

TYPES OF GLASSES

FORMULATIONS

PROCESS OF MANUFACTURE

SHAPE, SIZES, FINISHES AND CLOSURES SHAPE AND SIZES

MANUFACTURING PROCESS OF BEER MUG

PROCESS FLOW DIAGRAM FOR GLASS BOTTLE FOR BEER

PROCESS FLOW SHEET DIAGRAM

MANUFACTURING PROCESS OF GLASS CONTAINER

BLOW AND BLOW PROCESS - SEVEN MAJOR STEPS OF PRODUCTION

PRESS AND BLOW PROCESS

MANUFACTURING PROCESS OF GLASS CONTAINER BY AUTOMATIC PROCESS

INDEPENDENT SECTION, OR INDIVIDUAL SECTION, (I.S.) MACHINES

GLASS FORMING AND SHAPING PROCESS

HOT END PROCESSES

GLASS MAKING PROCESS

GLASS PROCESSING IN DETAILS

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

LABORATORY TESTING EQUIPMENTS

SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)